Single bath autodeposition coating for combination metal substrates and methods therefor
A technology of self-deposition and substrate, applied in metal material coating process, coating, transportation and packaging, etc., can solve problems such as difficulties
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Embodiment 1
[0097] Nitroethane added after polymerization
[0098] The modified autodeposition coating bath was prepared as follows: In a 1 liter container, 130.21 g of 930 Make-up (available from the Surface Technologies Division of Henkel Corporation's self-deposition coating concentrate, which is described as an epoxy / acrylic copolymer, a blocked crosslinker, and a water-based dispersion of carbon black pigment) with 15.0 g Starter 300 (a product available from the Surface Technologies Division of Henkel Corporation containing an autodeposition promoter and other components), 854.8 g deionized water, 0.027 g HF, and 2.0 g nitroethane were mixed.
[0099] The bath was mixed for 1 hour and the bath was kept stirring. Note that the bath does not condense, separate or settle. Measure and adjust bath parameters.
[0100] Oxidation-reduction potential (Redox) value 372mV
[0101] Lineguard101 meter reads 150 microamps
[0102] Bath temperature 20-25°C
[0103] The redox potential v...
Embodiment 2
[0114] Addition of nitroethane before polymerization
[0115] In a process utilizing a microemulsion polymerization step, a modified self-depositing microemulsion dispersion is prepared as follows by using nitroethane as a prepolymerization additive:
[0116] Into a clean 2 liter 4 necked flask equipped with stirrer, nitrogen inlet, condenser and addition funnel was charged a) 167.8 g of epoxy resin and b) 20.5 g of blocked isocyanate. To this flask was charged c) 174.5 g of ethylenically unsaturated monomer, d) 7.3 g of ester alcohol (2,2,4-trimethyl-1,3-pentanediol monoisobutyrate propionic acid) and e) 9.0 g of a homogeneous mixture of nitroethane and mix it until the epoxy resin and blocked isocyanate are dissolved. A homogeneous mixture of f) 16.2 g of anionic surfactant 28% NV and g) 600 g of deionized water was added and mixed within 10 minutes. Remove the crude dispersion from the flask and pass it through the M-110F to form a fine particle dispersion microemulsi...
Embodiment 3a
[0118] Autodeposition composition concentrate prepared using the dispersion of Example 2
[0119] An autodeposition composition concentrate comprising an anionically stabilized emulsion of the nitroethane-modified epoxy / acrylic acid of Example 2 was prepared by adding a carbon black pigment slurry as follows: In a 1.5 liter vessel, 166.0 g of The dispersion of Example 2 at 35.96% solids was combined with 6.0 g of carbon black pigment slurry (40.5% solids) and the material was allowed to mix for 10-60 minutes. No condensation or precipitation was noted.
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