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Tobacco leaf modulating and stalk-removing method and cutter

A technology for tobacco leaves and tobacco stems, which is applied in the field of tobacco leaf modulation and destemming treatment methods and knives, can solve the problems of cumbersome manual destemming operations, time-consuming and labor-intensive, and reduced production efficiency, achieves bright appearance, overcomes technical bottlenecks, and is easy to operate. Effect

Inactive Publication Date: 2014-02-12
朱大恒
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] 1. Tobacco stems are used as tobacco industry waste, and their utilization value is getting smaller and smaller. At present, there is a serious backlog of inventory. Stem modulation will undoubtedly produce more tobacco stem waste.
[0004] 2. Curing with stalks requires a higher temperature of tobacco leaves and a longer time of curing to dry the stems, and consumes a lot of energy and labor in the process of brewing
[0005] 3. Modulation with stalks reduces the production efficiency of modulation space per unit volume and labor force per unit
[0006] 4. Brewing with stalks will increase the energy consumption and reduce the production efficiency of the threshing and redrying process
[0010] 1. After the tobacco leaves are destemmed, it is not suitable for the traditional hanging rod preparation method;
[0011] 2. The existing technology is to remove the stems from the harvested fresh leaves. Without professional machinery, manual removal of stems is cumbersome, time-consuming and labor-intensive, difficult to implement in production, and tobacco farmers do not want to use it;
[0012] 3. Using the mechanical threshing method to remove the whole stalk is easy to damage the structure of the tobacco leaf and seriously affect the quality of the tobacco leaf after conditioning

Method used

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  • Tobacco leaf modulating and stalk-removing method and cutter
  • Tobacco leaf modulating and stalk-removing method and cutter
  • Tobacco leaf modulating and stalk-removing method and cutter

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0040] Harvest the flue-cured tobacco leaves suitable for ripening in the field, align the base ends or petiole ends of about 50 tobacco leaves, and use a common guillotine with a length of about 60 cm to cut off the leaf base ends accounting for 1 / 3 of the leaf length to remove the leaf bases; per person per hour It can handle 500-1000kg of tobacco leaves; put the tobacco leaves with the leaf base removed into a professional smoke box or rack, push the smoke box or rack full of leaf base tobacco leaves into the intensive curing room, and complete the process by referring to the intensive baking process of loose leaves In the brewing process, the temperature in the dry gluten stage is lowered by 5-15°C compared with the conventional process, the brewing time in the dry gluten stage is shortened by 12-25 hours, and the overall brewing time is shortened by 20-40 hours; the brewing energy consumption is reduced by about 45%.

Embodiment 2

[0042] Harvest the flue-cured tobacco leaves suitable for ripening in the field, align the base ends of about 10 to 20 tobacco leaves into a handle, and insert the base ends of the tobacco leaves into the feed port of the ordinary rotary cutter-type automatic cutting machine, and cut off the base ends of about The base of the leaf is 1 / 3 of the length of the leaf, and the rotating speed of the cutter head is 500-2000 rpm; each person can process 1000-2000 kg of tobacco leaves per hour; The tobacco boxes or racks of leaf-based tobacco leaves are pushed into the intensive curing room, and the modulation process is completed by referring to the intensive baking process of loose leaves.

Embodiment 3

[0044] like figure 1 and figure 2 The shown tobacco leaf destemming guillotine of the present invention is composed of a knife seat 7, a knife body 3, a knife handle 6, a knife head fixing frame 1, a knife shaft 2 and a stabilizing frame 5; the middle section of the knife body 3 has a "V" Glyph bending position 4, and bending position 4 knife surface folding lines are perpendicular to knife holder 7 horizontal planes; Knife body 3 is hingedly installed on the cutter head holder 1 by cutter shaft 2 on the cutter head holder 1; The middle part of the knife body 3 is a "V" shaped knife groove; the angle between the two knife faces of the "V" shaped bending part 4 is 35°; the length of the two knife faces is equal, both are 15cm, and the width of the knife face is 10cm. Knife back thickness 0.3cm; Stabilizer 5 is installed near knife handle 6 ends of cutter body 3, and stabilizer 5 can keep cutter body 3 to freely rotate up and down in the chute of stabilizer 5 around cutter sha...

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PUM

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Abstract

The invention provides a tobacco leaf modulating and stalk-removing method and a cutter. Before or in a tobacco leaf modulating process, a common cutter, a special cutter or a professional machine isused for removing a part of the stalk of each tobacco leaf, wherein a leaf base or the tobacco stalk with 1 / 5 to 1 / 2 of the length of each tobacco leaf is cut off. The cutter comprises a cutter holder, a cutter head fixing frame, a cutter shaft, a cutter body, a stabilizing frame and a cutter handle, wherein the cutter body is hinged to the cutter shaft through the cutter head fixing frame and then is arranged on the cutter holder; the middle part of the cutter body is bent in a V or M shape, and a cutter slot matched with the cutter body is formed in the cutter holder. The tobacco leaf modulating and stalk-removing method disclosed by the invention is applied to a flue-cured tobacco leaf piece dense baking process; the temperature of a stalk drying period can be reduced, the baking time is shortened, and 30-50% of energy is saved; the operation is simple and convenient, the efficiency is high, the disadvantages of a manual stalk removing process are overcome, and the popularization inproduction is easy; the quality of modulated tobacco leaves is improved, the stalk-removing and modulation of tobacco leaves can be realized in large scale, and excellent energy saving, environment-friendliness and economic benefits are achieved.

Description

Technical field [0001] The invention relates to the technical field of tobacco preparation and processing, in particular to a tobacco leaf preparation and stem removal processing method and a cutter. Background technique [0002] Tobacco leaf preparation methods are generally divided into three types: baking, air-curing, and sun-curing. No matter which method is used, the existing tobacco leaf preparation technology is usually stem-based preparation. With the development of society and the continuous improvement of tobacco leaf preparation technology, stem-based preparation The disadvantages are becoming increasingly apparent, reflected in the following aspects: [0003] 1. As tobacco industry waste, tobacco stems have less and less utilization value. Currently, the inventory is severely overstocked. Modulation with stems will undoubtedly produce more tobacco stem waste. [0004] 2. Stem modulation requires a higher tobacco leaf modulation temperature and a longer modulatio...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): A24B5/04
Inventor 朱大恒
Owner 朱大恒
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