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Manufacturing method of h-type sodium lamp niobium tube

A manufacturing method and technology of niobium tubes, which are applied in the manufacture of discharge tubes/lamps, cold cathodes, and electrode systems, and can solve the problem of difficulty in ensuring product quality and consistency, and uneven surface sections of niobium tubes with U-shaped openings , U-shaped open-hole niobium tubes with complex processing technology, etc., to achieve the effect of easy guarantee of product quality and consistency, elimination of air leakage, and guaranteed service life

Active Publication Date: 2016-05-11
上海亚尔精密零件制造有限公司
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  • Application Information

AI Technical Summary

Problems solved by technology

[0004] (1) The processing technology of U-shaped open-hole niobium tube is complicated, there are many processes, and the product quality and consistency are not easy to guarantee
[0005] (2) The hole where the U-shaped niobium tube and the electrode match needs to be sealed by solder, which is very easy to cause air leakage
[0006] (3) The small hole at the bottom of the U-shaped niobium tube is easy to be skewed, which affects the straightness of the assembled electrode
[0007] (4) The surface of the U-shaped open-hole niobium tube, especially the section, is uneven and smooth
[0008] (5) Semi-automatic production, the efficiency is not high
[0009] (6) The price of raw material niobium tube is high

Method used

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  • Manufacturing method of h-type sodium lamp niobium tube
  • Manufacturing method of h-type sodium lamp niobium tube
  • Manufacturing method of h-type sodium lamp niobium tube

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Embodiment

[0033] The manufacture method of the H-type sodium lamp niobium tube comprises the following steps: after the niobium wire is straightened up and down and left and right, the length of cutting is 12mm-16mm, and the length of cutting is 16mm in the present embodiment, and then the surface of the niobium wire is Carry out polishing treatment, control the roughness of its surface to be Ra0.2~0.8, the roughness of surface is Ra0.4 in the present embodiment, place it between the first stamping mold 1 and the second stamping mold 2 , wherein the structure of the first stamping die 1 is as follows figure 1 Shown, be the structure of the second stamping die 2 of T shape structure such as figure 2 and image 3 as shown, figure 2 The second stamping die 2 shown matches the first stamping die 1, the middle part of the second stamping die 2 is provided with a cavity, and the bottom of the cavity is provided with a protrusion facing the opening of the cavity, image 3 The second stamp...

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Abstract

The invention relates to a method for manufacturing an H-shaped sodium lamp niobium tube. After a niobium filament is straightened, the niobium filament is cut to be 12mm-16mm, then the surface of the niobium filament is subjected to polishing treatment, the niobium filament is placed between a first punching mold and a second punching mold, and after punching, the H-shaped sodium lamp niobium tube is obtained through automatic blanking. Compared with the prior art, a high-accuracy installation mold and a high-precision deep-punching device are specially customized, so that the product quality is guaranteed; the processing technology is relatively simple and adopts few procedures, the product quality and consistency are easy to guarantee, fully-automatic production is realized, and the efficiency is high; and an advanced data control system is equipped, and niobium zirconium filament materials can be selected and optimized with the adoption of a material design theory.

Description

technical field [0001] The invention relates to a method for manufacturing a niobium tube for a sodium lamp, in particular to a method for manufacturing a niobium tube for an H-type sodium lamp. Background technique [0002] High-efficiency sodium lamps are energy-saving and environmentally friendly products recommended by the state, and are also the development direction of light source companies at home and abroad. High-efficiency sodium lamp series products have high luminous efficiency and are used for urban road lighting, industrial and mining enterprise site lighting, shopping mall lighting, etc. The lamp emits bright yellow light, has a certain fog-permeable light color, high reliability and high efficiency. The niobium tube is a key component of the sodium lamp product. The connecting electrode of the niobium tube is hermetically sealed with the ceramic tube, and the quality directly affects the life of the lamp. [0003] The conventional niobium tube is designed a...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B21F45/00H01J9/02
Inventor 何健荣刘宏胡欣管宁
Owner 上海亚尔精密零件制造有限公司
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