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Dry-type paper-making method reengineering tobacco production process

A technology for reconstituted tobacco leaves and production process, which is applied in the field of the production process of reconstituted tobacco leaves by a dry papermaking method, and can solve the problems of insufficient surface roughness, poor air permeability, and difficulty in reaching the coating rate and the like.

Active Publication Date: 2015-02-04
CHINA TOBACCO HUNAN INDAL CORP +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The coating rate is closely related to parameters such as the surface area of ​​the substrate, dryness and filling value. Due to the low filling value, poor air permeability, and insufficient surface roughness of the substrate made by the wet papermaking method, it is difficult to achieve a coating rate of ≥ 46%. Recharge≥6.0cm 3 / g indicator

Method used

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  • Dry-type paper-making method reengineering tobacco production process

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] Embodiment 1, setting the finished product flake quantification as 70g / m 2 , spreading rate ≈78%, filling value ≈7.0cm 3 / g.

[0023] (1) Metering and crushing: The fluff pulp fiber raw material with a dryness ≥ 80% is transported to the dry air-flow sedimentation molding head 1 through the feeding air duct 11, and the fiber concentration in the feeding air duct is set to 1.5g / m 3 ;

[0024] ⑵Substrate forming: The substrate is made on the air-settling forming head 1 of the dry-laid paper machine, and the basis weight is set to 18g / m 2 , moisture 85%;

[0025] (3) One-time spraying: Spray smoke powder and glue mixture on the front of the substrate 8. When spraying, there is a negative pressure suction box 3 on the back of the substrate 8 for negative pressure vacuum suction, and the absolute dry weight of the spraying is set to 24.0g / m 2 ;

[0026] (4) One-time drying: After the first spraying, the substrate 8 is sent to the No. 1 drying oven 4 for drying until the...

Embodiment 2

[0029] Embodiment two, setting finished product sheet quantification as 110g / m 2 , spreading rate ≈64.8%, filling value ≈6.3cm 3 / g, moisture ≤12%, of which non-tobacco substances ≈32%.

[0030] (1) Metering and crushing: transport the mixture of fluff pulp fiber and tobacco fiber with a dryness ≥ 80% to the dry air-flow sedimentation forming head 1 through the feeding air pipe 11, and set the fiber concentration in the feeding air pipe to 6g / m 3 , set the mixing ratio of tobacco fiber and fluff pulp fiber mixture to 1:4 by mass percentage;

[0031] ⑵Substrate molding: The substrate is made on the air-settling forming head 1 of the dry-laid paper machine, and the basis weight is set to 40g / m 2 , moisture 85%;

[0032](3) One-time spraying: spray smoke powder and rubber mixture on the front of the substrate 8, when spraying, there is a negative pressure suction box 3 negative pressure vacuum suction on the back of the substrate 8, and set the absolute dry weight of spraying ...

Embodiment 3

[0036] Embodiment three, setting finished product sheet quantification as 90g / m 2 , spreading rate ≈51%, filling value ≈6.0cm 3 / g, moisture ≤12%, of which non-tobacco substances ≈3%.

[0037] (1) Metering and crushing: transport the tobacco fiber material with a dryness ≥ 80% to the dry air-flow sedimentation forming head 1 through the feeding air pipe 11, and set the fiber concentration in the feeding air pipe to 3g / m 3 ;

[0038] ⑵Substrate molding: The substrate is made on the air-laid paper machine air-settling forming head 1, and the basis weight is set to 45g / m 2 , moisture 85%;

[0039] (3) One-time spraying: Spray smoke powder and rubber mixture on the front of the substrate 8. When spraying, there is a negative pressure suction box 3 on the back of the substrate 8 for negative pressure vacuum suction, and the absolute dry weight of the spraying is set to 20g / m 2 ;

[0040] (4) One-time drying: After the first spraying, the substrate 8 is sent to the No. 1 drying...

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Abstract

The invention discloses a dry-type paper-making method reengineering tobacco production process which is characterized in that tobacco fibrous raw materials, or fluff pulp fibrous raw materials, or tobacco and fluff pulp fibrous raw materials are manufactured into base pieces with a high filling value through a dry-method paper-making machine by utilizing an airflow sedimentation method, tobacco powder and rubber mixture are sprayed on the front side and the reverse side of each core base piece, the base pieces are made into tobacco sheet finished products through drying and follow-up procedures, a negative pressure vacuum drawing way is adopted for spraying, the sprayed tobacco powder and the rubber mixture are absorbed in the core base pieces in an attaching mode, and the process is a way of spraying-drying and secondary spraying-drying. A coating rate of the manufactured tobacco sheet finished products is larger than or equal to 46%, the filling value is larger than or equal to 6.0 cm<3> / g, and water content is smaller than or equal to 12%.

Description

technical field [0001] The invention relates to a production process of dry papermaking reconstituted tobacco leaves. Specifically, the outer fiber or tobacco fiber is made into a core layer substrate through a dry air flow forming machine, and then the substrate is sprayed with a mixture of smoke powder and glue on both sides and then dried. Dry molding belongs to the technical field of reconstituted tobacco leaves in the cigarette industry. Background technique [0002] The reconstituted tobacco leaf in the cigarette industry is the tobacco dust, broken stems, fragments and other substances produced during the cigarette processing process, which are processed and recombined into sheet or silk regenerated tobacco products (also called tobacco flakes). It has the advantages of saving tobacco leaf raw materials and flexibly regulating the physical and chemical properties of cigarettes. The known production methods of reconstituted tobacco mainly include rolling method, thic...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): A24B3/14
Inventor 胡旺顺梅建华韩星代远刚谭新良殷飞刘刚柏栋梁葛继武朱忠元邱兴中周瑾钟科军刘建福
Owner CHINA TOBACCO HUNAN INDAL CORP
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