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Clay completely-regenerated sand modifier, modification method and application of modifier

A completely regenerating and modifying agent technology, applied in the direction of casting molding equipment, casting molds, cores, etc., can solve the problems of environmental pollution, waste of natural resources, etc., and achieve the advantages of easy use, reduced acid consumption, and improved tensile strength Effect

Active Publication Date: 2013-04-24
SHANDONG JIANZHU UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This part of the discharged clay and old sand cannot be used for foundry production again without regeneration treatment, and can only be treated as solid waste, which not only causes waste of natural resources, but also causes environmental pollution

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0029] Example 1 Clay Completely Modified Reclaimed Sand and Used to Mix Coated Sand

[0030] An embodiment of the present invention provides a modifier for fully regenerated clay sand, wherein the modifier is hydrochloric acid with a concentration of 0.9 mol / L.

[0031] The embodiment of the present invention also provides a method for modifying clay completely regenerated sand using the modifier described above, wherein the modification method includes the following steps:

[0032] (1) Weigh 3000g of completely regenerated clay sand, add 150g of modifier to it, the modifier is 0.9mol / L hydrochloric acid;

[0033] (2) After mixing evenly, let it stand for 30 minutes;

[0034] (3) Dry the mixture after standing to make the water content lower than 0.1%, and obtain the completely regenerated sand of modified clay with an acid consumption value of 3.

[0035] Take new sand, fully regenerated clay sand and the modified clay fully regenerated sand of this embodiment, and mix the...

Embodiment 2

[0040] Example 2 Modification of completely regenerated sand with clay and application to mixing hot core box sand

[0041] An embodiment of the present invention provides a modifier for fully regenerated clay sand, wherein the modifier is hydrochloric acid with a concentration of 1.1 mol / L.

[0042] The embodiment of the present invention also provides a method for modifying clay completely regenerated sand using the modifier described above, wherein the modification method includes the following steps:

[0043] (1) Weigh 3000g of completely regenerated clay sand, add 180g of modifier to it, the modifier is 1.1mol / L hydrochloric acid;

[0044] (2) After mixing evenly, let it stand for 22 minutes;

[0045] (3) Dry the mixture after standing to make the water content lower than 0.2%, and obtain the completely regenerated sand of modified clay with an acid consumption value of 3.5.

[0046] Take new sand, completely regenerated clay sand and completely regenerated clay sand mo...

Embodiment 3

[0051] Example 3 Modification of fully regenerated sand with clay and application to mixed cold core box sand

[0052] An embodiment of the present invention provides a modifier for fully regenerated clay sand, wherein the modifier is hydrochloric acid with a concentration of 2.7 mol / L.

[0053] The embodiment of the present invention also provides a method for modifying clay completely regenerated sand using the modifier described above, wherein the modification method includes the following steps:

[0054] (1) Weigh 3000g of completely regenerated clay sand, add 210g of modifier to it, the modifier is 2.7mol / L hydrochloric acid;

[0055] (2) After mixing evenly, let it stand for 46 minutes;

[0056] (3) Dry the mixture after standing to make the water content lower than 0.2%, and obtain the completely regenerated sand of modified clay with an acid consumption value of 4.

[0057] Take new sand, completely regenerated clay sand and modified clay completely regenerated sand ...

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PUM

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Abstract

The invention discloses a clay completely regenerated sand modifier, a modification method and an application of the modifier, wherein the modifier is 0.05-5mol / L hydrochloric acid. The modification method comprises the following steps of: (1) adding the modifier into the clay completely-regenerated sand, wherein the modifier accounts for 2 to 10% of the total mass of the clay completely regenerated sand; (2) mixing the modifier and the clay completely-regenerated sand uniformly, then placing statically for 1 to 6 minutes; and (3) drying a mixture which is placed statically until the moisture content of the mixture is less than 0.2%. The modified clay completely-regenerated sand can be used for mixing coated sand, hot core-box sand and cold core-box sand. The modification method has the following advantages of having convenience in using, not only lowering the acid consumption value of the clay completely regenerated sand, but also enhancing the tensile strength of mixed sand by the modification method, and improving the casting process performances of the clay completely regenerated sand by adding the modifier.

Description

[0001] technical field [0002] The invention relates to the casting process performance of completely regenerated clay sand, in particular to a modifier for completely regenerated clay sand, a modification method and the application of the modifier. [0003] Background technique [0004] Machinery manufacturing industry is the pillar industry of our country, and casting is the basic industry of machinery manufacturing industry. The molds used in foundry production are mainly sand molds, ceramic molds, metal molds, plaster molds, etc. Among them, the castings produced by sand casting account for more than 80% of the total output of castings. Sand casting can be divided into clay sand casting, resin sand casting and water glass sand casting according to the different binders used. The clay sand production process has become the most commonly used casting production process in the sand casting method because of its cheap and easy-to-obtain raw materials, easy handling, stron...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22C1/02B22C7/06
Inventor 孙清洲张普庆韩勇王健靳立闫敬光
Owner SHANDONG JIANZHU UNIV
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