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Production process of air cushion

A production process and air cushion technology, which is applied in the field of air cushion production technology, can solve the problems of affecting the service life of the air cushion, the cushioning function, the small impact absorption effect, and the poor elasticity of the material.

Active Publication Date: 2013-01-02
浙江华生科技股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] At present, there are many materials that can be applied to air cushions, such as nylon co-extruded film (PA / PE), polyethylene (PE), polyvinyl chloride (PVC), polyester (PET), etc. Performance, specific gravity, price, softness, etc. PVC has superior performance. Traditional PVC air cushion materials generally use a layer of PVC film on both sides of the mesh cloth, and then use this material to sew the air cushion. This type of material has the following disadvantages: 1. The traditional PVC film is generally synthesized by ordinary resin with a polymerization degree of about 1000. The molecular structure of this type of product is relatively loose, the anti-aging performance is poor, and the material itself is also poor in elasticity; 2. The mesh used is ordinary mesh. Laying ordinary mesh cloth between PVC films can only enhance the various strengths of the film layer in the horizontal direction, but after being applied to the air cushion, the strength in the three-dimensional direction, that is, the vertical direction of the film layer, cannot be improved; in addition, when the surface of the air cushion is impacted, The dispersion effect is relatively small, and the cushioning function and impact absorption effect are also relatively small; 3. Traditional air cushion materials are generally sewn from flexible composite materials, or bonded with ordinary glue; after this type of air cushion is used for a period of time, the product The heat sealing performance will be greatly reduced, thus affecting the service life of the air cushion

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Production process of air cushion
  • Production process of air cushion
  • Production process of air cushion

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0059] refer to figure 1 , a kind of production technique of air cushion, the concrete steps of described production technique are:

[0060] (1) Preparation of wire-drawn mesh 3: 300D polyester yarn is used as the raw material of the bottom yarn, and 420D polyester yarn is used as the raw material of wire-drawing, and it is prepared after warping, weaving on a double-needle bed warp knitting machine, and coiling;

[0061] Among them, when weaving by warp knitting machine, the drawing length, that is, the opening of the warp knitting machine is 8cm, and the W-shaped pattern is adopted; the deviation rate of polyester yarn linear density is less than or equal to 1.5%, the coefficient of variation of linear density is less than or equal to 0.50%, and the breaking strength is greater than or equal to 4.5%. cN / dtex, coefficient of variation of breaking strength is less than or equal to 3.0%, elongation at break is 28%, coefficient of variation of elongation at break is less than or...

Embodiment 2

[0074] refer to figure 1 , a production process of air cushion, the concrete steps of described production process are:

[0075] (1) Preparation of wire-drawn mesh 3: 300D polyester yarn is used as the raw material of the bottom yarn, and 420D polyester yarn is used as the raw material of wire-drawing, and it is prepared after warping, weaving on a double-needle bed warp knitting machine, and coiling;

[0076] Among them, when weaving by warp knitting machine, the drawing length, that is, the opening of the warp knitting machine is 8cm, and the W-shaped pattern is adopted; the deviation rate of polyester yarn linear density is less than or equal to 1.5%, the coefficient of variation of linear density is less than or equal to 0.50%, and the breaking strength is greater than or equal to 4.5%. cN / dtex, coefficient of variation of breaking strength is less than or equal to 3.0%, elongation at break is 28%, coefficient of variation of elongation at break is less than or equal to 9%...

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Abstract

The invention relates to a production process of an air cushion. The production process comprises the following steps: (1) preparing drawbench net cloth; (2) preparing an anti-aging polyvinyl chloride (PVC) membrane and a convergence cloth special PVC membrane; (3) based on the drawbench net cloth prepared in step (1) as the framework material, gluing the anti-aging PVC membrane prepared in step (2) on both sides of the drawbench net cloth to prepare a drawbench net cloth composite material; (4) gluing the convergence cloth special PVC membrane prepared in step (2) on both sides of polyester weaving soaked with PVC paste resin slurry to obtain a convergence cloth composite material; and (5) gluing the edge of the drawbench net cloth composite material prepared in step (3) with the convergence cloth composite material prepared in step (4) to obtain the air cushion. The air cushion has the characteristics of high mechanical strength, function of cushion and strong absorption, and also has excellent performances of strong weather resistance, favorable tightness and elasticity, long service life, environmental friendliness and the like.

Description

technical field [0001] The invention relates to the field of new textile materials, in particular to a production process of an air cushion that can be used in the fields of hovercraft and surfboards. Background technique [0002] Air cushion is a kind of cushion that can be injected with air. It has the characteristics of flexible use, small footprint, convenient carrying, large bearing capacity, etc., and has the function of cushioning and impact absorption. The impact kinetic energy is minimized and the compressible area is maximized, thereby obtaining the greatest impact absorption effect. The air cushion with excellent performance also has good rebound performance. When the impact or pressure disappears, under the action of the air and the performance of the air cushion itself It can be fully returned to the point of impact, resulting in a good rebound action. [0003] Air cushions can be used in medicine, ships, outdoor equipment, and sports competitions, and have ach...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B32B37/00C08L27/06C08L75/04C08K5/12C08K5/1515
Inventor 蒋生华钱雄陆生良王佩章蒋翠松
Owner 浙江华生科技股份有限公司
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