Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Multi-color roller gravure printing production method of textile dye

A gravure printing and textile technology, which is applied in the field of multi-color roller gravure printing for textile dyes, can solve the high technical requirements of dyes and supporting auxiliaries, reduce the quality of printed textile products, and print textiles. Reduced staining of white ground and other issues, to achieve the effect of reducing staining of white ground, rich color gradation of printed patterns, and less floating color

Active Publication Date: 2012-11-21
ZHEJIANG YIDE CHEM
View PDF8 Cites 14 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] Since dye transfer printing can print printed patterns with rich color levels, dye transfer printing represents the development direction of dye printing technology. However, how to solve some problems existing in the current production of dye transfer printing, such as a long process The addition of printing machines (such as gravure printing machines, flexographic printing machines, etc.), and the addition of specially designed transfer printing devices and other equipment, have higher technical requirements for dyes and their supporting auxiliaries, higher production and processing costs, and will also generate a lot of waste transfer paper, resulting in the consumption of a large amount of paper resources and other disadvantages
For this reason, many printing and dyeing manufacturers, colleges and universities, and scientific research institutes are actively proposing some improved methods, such as CN 201573383 U patent report, a kind of paperless active cold transfer printing machine, which adopts reusable polyester film instead of transfer printing Reactive dye cold transfer printing on paper can save a lot of paper resources and reduce production and processing costs, but it will also cause some other problems. higher technical requirements
[0007] In general, with regard to continuing to maintain the rich color levels of the printing patterns of dye transfer printing, the dye fixation rate is high, and the floating color is less in the washing process, which can reduce waste water discharge. The white ground staining of printed textiles is also greatly reduced, thereby reducing the product quality problems of printed textiles. On the basis of how to further shorten the dye transfer printing process and how to further reduce the production and processing costs of dye transfer printing, etc., here There are few literature or patent reports on

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Multi-color roller gravure printing production method of textile dye
  • Multi-color roller gravure printing production method of textile dye
  • Multi-color roller gravure printing production method of textile dye

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] New production method of multi-color roller gravure printing with reactive dyes on cotton cloth (1)

[0021] Production materials: mercerized cotton dyeing chemicals: reactive dye gravure printing ink, sodium hydroxide, sodium carbonate, potassium carbonate, sodium chloride, soaping liquid (2g / L soap flakes, 2g / L soda ash).

[0022] Production equipment: multi-color roller gravure printing machine with adjustable thickness of printed matter, lengthened door width, enhanced drying, etc., uniform padding machine, fast steaming machine, flat car washing machine.

[0023] 1. Gravure printing process

[0024] Gravure printing process and conditions

[0025] Mercerized cotton → multi-color roller gravure printing (speed 30 m / min) → drying → printed cotton

[0026] 2. Soda rolling and steaming process

[0027] 2.1 Alkaline solution prescription

[0028] Table-1 Prescription of Reactive Dye Printing Alkali Solution

[0029]

[0030] 2.2 Soda rolling and steaming process...

Embodiment 2

[0037] New production method of multi-color roller gravure printing with reactive dyes on cotton cloth (2)

[0038] Production material: mercerized cotton cloth

[0039] Dyeing chemicals: sodium hydroxide, sodium silicate, reactive dye gravure printing printing ink, soaping liquid (2g / L soap flakes, 2g / L soda ash).

[0040] Production equipment: Uniform padding machine, infrared drying machine, drying drum drying machine, multi-color roller gravure printing machine improved by adjusting the thickness of printed matter, lengthening the width of the door, strengthening drying, etc., steaming machine, flat car washing machine.

[0041] 1. Soda padding process

[0042] 1.1 Alkaline solution prescription

[0043] Table-2 Prescription of Reactive Dye Printing Alkali Solution

[0044]

[0045] 1.2 Alkali Padding Process and Conditions

[0046] Mercerized cotton cloth → even padding with alkali agent solution (one dipping and one padding, liquid rolling rate 70%, speed 30 m / min...

Embodiment 3

[0057] A New Production Method of Cotton Vat Dye Multi-Color Roller Gravure Printing

[0058] Production material: mercerized cotton cloth

[0059] Dyeing chemicals: Special ink for vat dye gravure printing, sodium hydroxide, sodium dithionite, soaping liquid (2g / L soap flakes, 2g / L soda ash).

[0060] Production equipment: multi-color roller gravure printing machine with adjustable thickness of printed matter, lengthened door width, enhanced drying, etc., uniform padding machine, fast steaming machine, flat car washing machine.

[0061] 1. Gravure printing process

[0062] Gravure printing process and conditions

[0063] Mercerized cotton → multi-color roller gravure printing (speed 30 m / min) → drying → printed cotton

[0064] 2. Alkali rolling and reduction steaming process

[0065] 2.1 Alkaline solution prescription

[0066] Table-3 Prescription of vat dye printing alkali solution

[0067]

[0068] 2.2 Soda reduction steaming process and conditions

[0069] Printe...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention relates to a multi-color roller gravure printing production method of a textile dye. According to the traditional printing method, more floating colors exist in the washing process, and the excessive wastewater discharge is easily caused. The invention comprises the following steps that: (1) pre-treatment working solutions are selected according to textiles of different types of fibers; (2) the pre-treatment working solutions of different concentrations are padded under the conditions that the immersion time is 5-30 seconds, the expression is between 50% and 100% and the speed is 10 to 40m / min, and are dried; (3) a special dye ink for gravure printing is selected; (4) through an improved multi-color roller gravure printing machine with adjustable printing thickness, lengthened width, enhanced drying and the like, the special dye ink is printed to the textile which is padded with the pre-treatment working solutions and is dried at a speed of 10-40 m / min and is dried; (5) the printed textile enters steaming equipment for steaming fixation; and (6) after fixation, the printed textile is subjected to washing, drying and other treatment processes to complete the entire printing production process of the textile.

Description

technical field [0001] The invention relates to a production method for multi-color roller gravure printing of textile dyes. Background technique [0002] The methods of printing textiles with dyes are mainly divided into two categories in the printing and dyeing industry. One category is dye flat screen printing or rotary screen printing with up to a dozen sets of colors; the other category is dye transfer printing. [0003] Dye flat screen printing or rotary screen printing is a traditional printing method, which has the advantages of short process flow and low production and processing costs. There are many floating colors in the process, and they enter the washing solution in large quantities during washing, resulting in excessive wastewater discharge. At the same time, these unfixed dyes may even stain the white ground of printed textiles, causing quality problems in printed textile products. and other shortcomings. [0004] Dye transfer printing is a novel printing m...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): B41M1/10B41M1/26B41M5/00
Inventor 蒋志平潘克存栾金鑫傅卫红张志伟
Owner ZHEJIANG YIDE CHEM
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products