Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Railway wagon brake pipe system joint body all-position welding device

A technology of railway wagons and welding devices, applied in welding equipment, auxiliary equipment, auxiliary welding equipment, etc., can solve the problems of verticality and coaxiality between pipe fittings and joint bodies, difficulty in ensuring coaxiality, high labor intensity, and easy toppling of pipes, etc., to achieve The operation is convenient and reasonable for workers, the welding quality is high, and the effect of reducing unqualified products

Active Publication Date: 2015-06-10
CRRC MEISHAN
View PDF5 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, vertical welding is adopted for brake pipe welding, and the clamping and positioning of the pipe and the joint body is simple. Although the welding position of the weld seam is good, it is difficult to ensure the verticality and coaxiality of the pipe fitting and the joint body.
At the same time, there are the following problems for vertical welding: it is difficult to load and unload long pipe fittings, and the operator needs to repeatedly move the pipe with a length of about 5 meters and a weight of 15 kg from a horizontal state to a vertical state, and then lay it flat after welding. The labor intensity is high, it is difficult to control, and the pipe is easy to fall and cause safety accidents; in addition, because the welding operation is carried out indoors, there is a crane traveling in the room, and the too long pipe will interfere with the crane after it is placed vertically, and it is easy to cause safety accidents

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Railway wagon brake pipe system joint body all-position welding device
  • Railway wagon brake pipe system joint body all-position welding device
  • Railway wagon brake pipe system joint body all-position welding device

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0018] see Figure 1-Figure 7 , the present invention includes a support table 5, the key technology of which is to fixedly install a pneumatic three-jaw chuck 2 and a rotary table 1 driven by a DC motor on the support table 5, the rotary table 1 and the pneumatic three-jaw chuck 2 are coaxial and the rotary table 1 rotates relative to the pneumatic three-jaw chuck 2, the rotary table 1 is connected with the welding torch components, and the DC motor drives the rotary table to rotate so that the welding torch rotates relative to the fixed joint body (workpiece); the pneumatic three-jaw chuck includes a disc 6 and a uniformly distributed There are three movable jaws 8 on the disc 6, and the positioning ring 7 is located between the movable jaws 8 in the middle of the disc 6. The pneumatic three-jaw chuck uses the radial movement of three evenly distributed movable jaws. , to clamp and position the joint body. The pneumatic V-shaped clamping part 3 is installed at the position ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a railway wagon brake pipe system joint body all-position welding device, belongs to welding production equipment, and in particular relates to a welding device of a long and large brake pipe system. The railway wagon brake pipe system joint body all-position welding device comprises a support platform. The key technology is that a pneumatic three-jaw chuck and a rotary platform driven by a direct-current motor are fixedly installed on the support platform; the rotary platform and the pneumatic three-jaw chuck are coaxial, and the rotary platform rotates relative to the pneumatic three-jaw chuck; a pneumatic V-shaped clamping component is arranged in a position on the support platform, which is corresponding to the pneumatic three-jaw chuck; and an auxiliary bracket is arranged in a position corresponding to the pneumatic V-shaped clamping component. According to the invention, a brake pipe system can be welded in a convenient, safe and labor-saving way in all positions; the positioning accuracy is high; the production safety is ensured; the welding quality is high; unqualified products are reduced; and the production efficiency is high.

Description

technical field [0001] The utility model relates to an all-position welding device for a joint body of a brake pipe system of a railway freight car, which belongs to welding production equipment, in particular to welding equipment for a large brake pipe system. Background technique [0002] The braking system of railway freight cars in my country uses compressed air as the braking source power, and operates and controls the train operation by changing the air pressure. The brake system is mainly composed of various control valves, brake piping, and basic braking devices. The brake piping is used to transmit compressed air. The brake piping is mainly welded by the pipe and the joint body, and then connected with fasteners. onto the car body. [0003] At present, vertical welding is adopted for brake pipe welding, and the clamping and positioning of the pipe and joint body is simple. Although the welding seam welding position is good, it is difficult to ensure the verticality...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): B23K37/053B23K37/00
Inventor 郭唯杨鸣邓兴伟李勇曾德凉文红全
Owner CRRC MEISHAN
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products