Rolling oil and preparation process thereof

A technology of rolling oil and reactor, which is applied in the field of rolling oil, can solve the problems that the waste liquid cannot meet the three wastes treatment discharge standards, the surface of the steel plate cannot reach the smoothness, and affect the physical and mental health of workers, so as to ensure the smoothness and reduce the Effect of friction and reduction of rolling load

Inactive Publication Date: 2012-03-28
王占功
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

What's more serious is that this rolling oil contains aromatic hydrocarbons-aromatic hydrocarbons are a kind of carcinogens, which seriously affect the physical and mental health of workers, become moldy and smelly in summer, pollute the environment, and the waste liquid cannot meet the requirements of the three wastes treatment Emission Standards
The surface of the steel plate produced by using this rolling oil can not reach the ideal smoothness. Therefore, it is urgent to study a new type of rolling oil to meet the needs of the steel rolling market.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0019] first step

[0020] First, 550 kilograms of water, 95 kilograms of sodium molybdate and 55 kilograms of sodium thiosulfate are directly added to the first reaction kettle, fully stirred for 30 minutes;

[0021] second step

[0022] The phosphoric acid of 115 kilograms and the triethanolamine of 55 kilograms are joined in the second reactor and directly joined in the first reactor after reacting for 35 minutes;

[0023] third step

[0024] Add 55 kg of triethanolamine and lubricant stearic acid into the third reaction kettle and heat to 70-75°C, and pour it into the first reaction kettle after reacting for 60 minutes;

[0025] the fourth step

[0026] Add 22 kg of emulsifier castor oil polyoxyethylene ether, 30 kg of Ninar and 6 kg of regulator sodium hydroxide to the first reaction kettle and stir for 55 minutes to obtain milky white-milk Yellow viscous liquid rolling oil.

Embodiment 2

[0028] first step

[0029] First directly add 600 kilograms of water, 85 kilograms of ammonium molybdate and 60 kilograms of sodium thiosulfate into the first reaction kettle, fully stir for 35 minutes;

[0030] second step

[0031] The phosphoric acid of 120 kilograms and the triethanolamine of 50 kilograms are joined in the second reactor and directly join in the first reactor after reacting for 40 minutes;

[0032] third step

[0033] Add 50 kg of triethanolamine and lubricant stearic acid into the third reaction kettle and heat to 70-75°C, and pour into the first reaction kettle after reacting for 55 minutes;

[0034] the fourth step

[0035] Add 24 kg of emulsifier Pingping O-20, 25 catties of Ninar and 6.5 kg of regulator sodium hydroxide to the first reaction kettle and stir for 70 minutes to produce milky white-milky yellow viscous liquid rolling oil.

Embodiment 3

[0037] first step

[0038] First, 500 kilograms of water, 80 kilograms of trisodium phosphate and 50 kilograms of sodium thiosulfate are directly added to the first reaction kettle, fully stirred for 40 minutes;

[0039] second step

[0040] The phosphoric acid of 110 kilograms and the triethanolamine of 53 kilograms are joined in the second reactor and directly joined in the first reactor after reacting for 30 minutes;

[0041] third step

[0042] Add 53 kg of triethanolamine and lubricant stearic acid into the third reaction kettle and heat to 70-75°C, and pour it into the first reaction kettle after reacting for 70 minutes;

[0043] the fourth step

[0044] Add 20 kg of emulsifier OP10, 35 kg of Ninar and 6.1 kg of regulator potassium hydroxide to the first reaction kettle and stir for 50 minutes to obtain milky white-milky yellow sticky Liquid rolling oil.

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PUM

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Abstract

The invention belongs to the technical field of rolling oil, and discloses rolling oil used in the process of machining metals and a preparation process for the rolling oil. The rolling oil is technically characterized in that the rolling oil is prepared by stirring phosphoric acid, triethanolamine, a lubricant, a pH value regulator, sodium thiosulfate, Ninol, an antirusting agent, an emulsifier and water. The rolling oil does not contain mineral oil or aromatic hydrocarbon, so the rolling oil is favorable for the health of operators; and when the rolling oil is used for producing steel plates, friction force between rolled workpieces can be reduced effectively. The rolling oil has the characteristics of reducing calendaring loads effectively in the calendaring process, ensuring the glossiness of the rolled workpieces and relieving abrasion between the workpieces.

Description

technical field [0001] The invention belongs to the technical field of rolling oil, and relates to a rolling oil used for lubricating and rust-proofing when rolling steel and steel plates and a preparation process thereof. Background technique [0002] Rolling oil is a kind of oil used in metal material processing or rolling process to reduce the friction between the rolled piece and the roll, reduce the rolling load during the rolling process of the metal sheet, and ensure the smoothness of the rolled piece. Taste. At present, the rolling oil used in our country is still based on the mechanical oil as the carrier, and is formulated with various organic additives. This rolling oil product is a product of World War II. It has not been developed for more than 60 years. It competes with the world for mineral oil that is both valuable and non-renewable, and at the same time, it is expensive. What's more serious is that this rolling oil contains aromatic hydrocarbons-aromatic h...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C10M173/02C10M177/00C10N30/12C10N40/24
Inventor 王占功
Owner 王占功
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