Method for forging large forging
A technology of large forgings and forging temperature, applied in the field of large forgings forming, can solve the problems of difficult deformation, difficult elimination, difficult performance, etc., and achieve the effect of improving deformation unevenness, internal stress state, and overall performance.
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Embodiment 1
[0025] 20CrMnMo continuous casting slabs are used to manufacture wind power forgings, and the continuous casting slabs with the brand name of 20CrMnMo are selected. The continuous casting slabs are cylindrical continuous casting slabs with a diameter of Φ≥600mm. The forging process is as follows:
[0026] (1) Put the 20CrMnMo continuous casting slab into a natural gas heating furnace for heating, heat it to 1250°C, and keep it in the temperature range of 1250°C for 6 hours, and the heating rate is ≤100°C / h;
[0027] (2) Air cooling is used to reduce the surface temperature of the continuous casting slab to 700-800°C, while the core remains at a high temperature, and when the temperature difference between the inside and outside reaches 400-450°C; the total deformation degree of the heated continuous casting slab on the hydraulic press is 15% center compaction forging to get steel billets;
[0028] (3) Put the steel billet into the furnace and reheat it to 1250°C, and keep it i...
Embodiment 2
[0032] A large-scale wind power shaft forging was prepared, made of 20CrMnMo steel, and a standard ten-ton octagonal steel ingot was billeted. After ultrasonic flaw detection, there were holes with a maximum diameter of about 2mm inside the material. Its forging process is as follows:
[0033] (1) Put the 20CrMnMo steel billet into a natural gas heating furnace for heating, heat it to 1250°C, and keep it in the temperature range of 1250°C for 10 hours, wherein the heating rate is ≤100°C / h;
[0034] (2) Air cooling is used to reduce the surface temperature of the slab to 700-800°C, while the core remains at a high temperature, and when the temperature difference between the inside and outside reaches 400-450°C; the total deformation of the heated slab is 20% on a hydraulic press The center of the compaction forging, get billet;
[0035] (3) After the above-mentioned forged billet is cooled to 700°C~800°C, it is reheated in the furnace, and the temperature is raised to 1250°C a...
Embodiment 3
[0039]A large-scale shaft forging made of 34CrNiMoA alloy steel. A standard 10-ton octagonal steel ingot was billeted. Ultrasonic flaw detection revealed that there were holes with a maximum diameter of about 2mm inside the material. Its forging process is as follows:
[0040] (1) Put the 34CrNiMoA alloy steel billet into a natural gas heating furnace for heating, heat it to 1250°C, and keep it in the temperature range of 1250°C for 10 hours, wherein the heating rate is ≤100°C / h;
[0041] (2) Air cooling is used to reduce the surface temperature of the slab to 700-800°C, while the core remains at a high temperature, and when the temperature difference between the inside and outside reaches 400-450°C; the total deformation of the heated slab is 10% on a hydraulic press Central compaction forging;
[0042] (3) Install the furnace and heat again, raise the temperature to 1250 ° C, and keep it warm for 6 hours in the temperature range of 1250 ° C; on the hydraulic press, it is fo...
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