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Method for producing one-dimensional nanometer flake zinc powder by directly electrolyzing strong alkaline solution

A nano-flaky, alkaline solution technology, applied in the direction of nanotechnology, can solve problems such as complex processing technology, difficult quality control, and difficulty in flaking, and achieve low consumption, strong production controllability, and reduced raw material costs. Effect

Inactive Publication Date: 2011-09-14
TONGJI UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Because zinc metal is magnetic, it is very difficult to flake, and anti-oxidation surface treatment is required, so the processing technology is relatively complicated, the quality is not easy to control, and the cost is high
Although a relatively mature production technology of flake zinc powder has appeared abroad, due to confidentiality reasons, only a few large companies in the world can produce it, and the technology has not been fully mastered in China, resulting in the quality of domestic flake zinc powder and imported products. The gap is large, and the domestic market for high-end applications of flake zinc powder is mostly occupied by foreign manufacturers

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] Prepare Zn-containing NaOH solution, which contains Zn 30g / L, OH - 110g / L, additive A is sodium arsenate, its content is 50mg / L, the content of additive B Tween-20 is 60mg / L, with stainless steel plate as anode, metal magnesium plate as cathode, electrolyze this solution, electrolysis condition is Current density 1000A / m 2 , the distance between the plates is 3cm, the solution temperature is 50°C, stop the electrolysis after 40 minutes of electrolysis, quickly take out the electrodeposit and wash it with water until the pH value of the washing water is lower than 8, and quickly vacuum dry the electrodeposit after cleaning (absolute vacuum lower than 0.05MPa, drying temperature 170°C), the drying is completed and the material is discharged after the temperature of the material drops to 50°C, that is, a one-dimensional nano-flaky zinc powder with a thickness of only 10-100nm is obtained. The electrolytic waste liquid is returned for the preparation of zinc-containing alk...

Embodiment 2

[0024] Prepare Zn-containing NaOH solution, which contains Zn 60g / L, OH - 180g / L, additive A sodium antimonate 15mg / L, additive B Tween-80 content is 40mg / L, with stainless steel plate as anode and metal magnesium plate as cathode, electrolyze the solution, the electrolysis condition is current density 2000A / m 2 , the distance between the plates is 4cm, the solution temperature is 25°C, stop the electrolysis after 60 minutes of electrolysis, quickly take out the electrodeposit and wash it with water until the pH value of the washing water is lower than 8, and quickly vacuum dry the electrodeposit after cleaning (absolute vacuum lower than 0.05MPa, drying temperature 150°C), the drying is completed and the material is discharged after the material temperature drops to 50°C, that is, one-dimensional nano-flaky zinc powder with a thickness of only 10-100nm is obtained. The electrolytic waste liquid is returned for the preparation of zinc-containing alkaline solution for recycling...

Embodiment 3

[0026] Prepare Zn-containing KOH solution, which contains Zn 10g / L, OH - 70g / L, the mixture of additive A sodium arsenate and sodium antimonate in half ratio is 5mg / L, additive B sodium lauryl sulfate is 20mg / L, with the stainless steel plate as the anode and the metal magnesium plate as the cathode, electrolyze the Solution, electrolysis condition is current density 1000A / m 2 , the distance between the plates is 2cm, the solution temperature is 35°C, stop the electrolysis after 10 minutes of electrolysis, quickly take out the electrodeposit and wash it with water until the pH value of the washing water is lower than 8, and quickly vacuum dry the electrodeposit after cleaning (absolute vacuum degree lower than 0.1MPa, drying temperature 120°C), the drying is completed and the material is discharged after the material temperature drops to 50°C, that is, one-dimensional nano-flaky zinc powder with a thickness of only 10-100nm is obtained. The electrolytic waste liquid is return...

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Abstract

The invention provides a method for producing one-dimensional nanometer flake zinc powder by directly electrolyzing strong alkaline solution, relating to the production technology of flake zinc powder. The method is characterized by firstly preparing zinc-containing strong alkaline solution, wherein the solution contains 1-100g / L of Zn, 10-200g / L of OH<->, 5-70mg / L of additive A and 10-110mg / L ofadditive B; secondly taking a stainless steel plate as an anode and a magnesium plate as a cathode to electrolyze the solution for 1-180min under the following conditions: the distance between the two plates is 0.5-5cm; the current density is 100-2500A / m2; and the solution temperature is 10-100 DEG C, then stopping electrolysis, rapidly taking out the electrodeposit and washing the electrodepositwith water until the pH value of the water is lower than 8; and finally, rapidly vacuum-drying the washed electrodeposit, thus obtaining the one-dimensional nanometer flake zinc powder, wherein the electrolysis waste liquor is returned to be used for preparing the zinc-containing strong alkaline solution. The method has the following advantages and effects: the produced zinc powder has high activity, is flaky and is 10-100nm thick; the method is low in production cost and energy consumption, is simple to operate and is convenient for mass production; and the defects of high cost, high energy consumption, low capacity, difficulty in controlling quality and the like in the traditional production methods are thoroughly overcome.

Description

technical field [0001] The invention relates to a method for directly electrolytically producing one-dimensional nano-flaky zinc powder from a strong alkali solution, which belongs to the field of high-tech production of superfine powder, in particular to the technical field of flake zinc powder production. Background technique [0002] Zinc is a metal with a wide range of uses, especially in the anti-corrosion of steel. In recent years, the zinc powder used in the anti-corrosion industry has shown a general trend of transferring from granular zinc powder to flake zinc powder. Flake zinc powder has the characteristics of ultra-thin and ultra-fine, and can adhere more densely to the surface of the metal substrate than granular zinc powder, thus obtaining more excellent anti-rust and anti-corrosion performance. The anti-corrosion coating prepared with flaky zinc powder, the zinc is arranged in flakes, the zinc consumption is small, the coating is dense, uniform, and beautiful,...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C25C5/02B82Y40/00
Inventor 赵由才蒋家超易天晟张承龙牛静
Owner TONGJI UNIV
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