Method for improving self-feeding capacity of high and thick large-cross section casting blank
A self-feeding, large-section technology, applied in the field of billet manufacturing, can solve the problems of poor center quality, high rejection rate, and cracks on the surface of the billet, avoiding concentrated shrinkage defects and ensuring the solidification rate.
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Embodiment 1
[0039] This embodiment adopts the method of the present invention to produce die-cast wide and thick slabs, the material of which is Q345, the thickness of the wide and thick slabs is 1000 mm, and the total mass is 60 tons.
[0040] The molten steel is smelted in an electric arc furnace, refined in an LF furnace, and then transferred to a VD furnace for deoxidation and degassing. The molten steel is poured into a split water-cooled mold at 1560°C, and the total pouring time is 30 minutes. Through computer simulation calculation, it is known that 40 minutes after pouring, the thickness of the solidified layer on the surface of the wide and thick slab is 90mm. At this time, reduce the water flow of the water-cooled mold, increase the gap between the mold and the wide and thick slab, and reduce the surface heat dissipation rate of the wide and thick slab. Monitoring the change of the surface temperature of the wide and thick slab revealed that the surface temperature of the wide ...
Embodiment 2
[0043] This embodiment adopts the method involved in the present invention to produce a thick and large cross-section continuous casting round billet. The material of the round billet is 20CrNi2Mo, the diameter is 1000mm, the length is 8m, and the total weight of the round billet is 45 tons.
[0044] The smelted and treated molten steel is poured into the crystallizer, the pouring temperature is 1540°C, and the billet casting speed is 0.1m / min. According to simulation calculation, when the slab is pulled out of the crystallizer, the thickness of the surface solidified layer is about 50 mm, and the surface temperature is about 850 °C. Once the slab is pulled out of the crystallizer, the surface of the slab is insulated with thermal insulation material, and the surface temperature of the slab rises to 1200-1260°C, which is in the plastic zone. The temperature gradient from the inside to the outside of the slab is small, which realizes the simultaneous solidification of the centr...
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