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Porous ceramic negative pressure slip casting device and method for preparing ceramic blank

A technology of grouting molding and green body, which is applied in the field of molding process, preparation of slurry, and porous ceramic negative pressure grouting molding device, which can solve the problem of affecting the optical and laser properties of transparent ceramics, uneven density at the center and edge of the green body, It takes a long time for molding and drying to achieve the effect of easy realization of high-density green body, convenient operation and simple steps

Inactive Publication Date: 2010-12-08
SHANDONG UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The mold is a gypsum mold, and surface ion exchange will occur during the molding process, causing calcium ions in the gypsum to enter the ceramic body, which may generate calcium-containing phases that affect the optical and laser properties of transparent ceramics, although the surface is ground to a certain extent Calcium ions can be mitigated, but still adversely affect ceramics
[0006] In addition, during the grouting molding process, because the micropores in the gypsum mold have limited water absorption capacity for the slurry, the initial stage absorbs water strongly, and the water absorption speed decreases in the later stage of molding, so it takes a long time to dry the molding and is easy to Causes uneven density in the center and edges of the green body

Method used

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  • Porous ceramic negative pressure slip casting device and method for preparing ceramic blank
  • Porous ceramic negative pressure slip casting device and method for preparing ceramic blank
  • Porous ceramic negative pressure slip casting device and method for preparing ceramic blank

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Comparison scheme
Effect test

Embodiment 1

[0033] Such as figure 1 Shown, a kind of grouting forming device comprises vacuum chamber 8, microporous membrane 2, concave support 4, is characterized in that concave support 4 is cylindrical, with cylindrical concave groove at the upper end, concave support 4 It is made of porous ceramic material; the vacuum chamber 8 is a container, the upper half of which is open in a cylindrical shape, the upper end is an inward opening 7, and the lower end is closed in a circular platform shape, and there is an air extraction hole 5 in the middle of the upper half of the end. 5 is connected with a vacuum pump; the microporous filter membrane 2 is cylindrical, with an open upper end, and a filter membrane at the lower end and its periphery; the microporous filter membrane 2 fits with the concave groove on the concave support 4 and can be placed in a In the concave groove of the support 4, the close attachment is realized to jointly form the body space 9; the upper edge of the concave sup...

Embodiment 2

[0036] A method for grouting molding using the above grouting molding device, the steps are as follows:

[0037] (1) Preparation of YAG nanopowder

[0038] Yttrium-aluminum ions are mixed according to the molar ratio of 3:5 to obtain precursor solution 500ml, and its ion concentration is 0.5 mol / liter, which is added dropwise to 1500 milliliters of 2 mol / liter ammonium bicarbonate solution, and the precipitate obtained is washed with water and After washing with alcohol, dry at 80°C to obtain the precursor powder, which is calcined at 1100°C for 2 hours to obtain YAG nanopowder with an average particle size of 100 nanometers;

[0039] (2) Preparation of slurry

[0040]Add deionized water to the prepared YAG nanopowder, and add dispersant, binder and sintering aid at the same time,

[0041] Its components are: YAG nano powder is 80 grams, deionized water is 80 grams, dispersant is 0.15 grams, binder is 0.15 grams, sintering aid is 0.2 grams,

[0042] Utilize high-purity alum...

Embodiment 3

[0049] A method for grouting molding using the above grouting molding device, the steps are as follows:

[0050] (1) Preparation of YAG nanopowder

[0051] Yttrium-aluminum ions are mixed according to the molar ratio of 3:5 to obtain precursor solution 500ml, and its ion concentration is 0.5 mol / liter, which is added dropwise to 1500 milliliters of 2 mol / liter ammonium bicarbonate solution, and the precipitate obtained is washed with water and After washing with alcohol, dry at 80 degrees to obtain the precursor powder, which is calcined at 1000 degrees for 4.5 hours to obtain YAG nano-powder with an average particle size of 100 nanometers;

[0052] (2) Preparation of slurry

[0053] Add deionized water to the prepared YAG nanopowder, and add dispersant, binder and sintering aid at the same time,

[0054] Its components are: YAG nano powder is 40 grams, deionized water is 40 grams, dispersant is 0.1 grams, binder is 0.1 grams, sintering aid is 0.15 grams,

[0055] Utilize h...

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Abstract

The invention discloses a porous ceramic negative pressure slip casting device and a porous ceramic negative pressure slip casting method for preparing a ceramic blank, and belongs to the field of transparent laser ceramic preparation technology. The device comprises a vacuum chamber, a microfiltration membrane and a concave support, and is characterized in that the concave support is cylindrical; the upper end of the concave support is provided with a cylindrical concave groove; the upper end of the vacuum chamber is provided with a cylindrical shrinkage port, while the lower end is closed and frustum-shaped; the middle position of the upper half end of the vacuum chamber is provided with an air extraction hole which is connected with a vacuum pump; the microfiltration membrane is cylindrical, the upper end of the microfiltration membrane is open and the lower end and the periphery of the microfiltration membrane are provided with filtration membranes; the microfiltration membrane is attached to the concave groove on the concave support, so the microfiltration membrane can be placed in the concave groove of the concave support to form a blank space together; and the upper edge of the concave support is adhered and hermetically fixed with an inner lower circular plane of the shrinkage port at the upper port of the vacuum chamber through an adhesive. The forming method comprises the steps of preparing YAG nanopowder, preparing slurry and performing slip casting. The method has the advantages of simple steps, convenient operation and easy realization of high-density blank.

Description

technical field [0001] The invention relates to a porous ceramic negative pressure grouting molding device and method for preparing a ceramic body, in particular to the molding process in the process of preparing YAG transparent ceramics, and to the preparation technology of slurry, belonging to the technical field of transparent laser ceramic preparation . Background technique [0002] YAG is the abbreviation of yttrium aluminum garnet, its chemical formula is Y 3 Al 5 o 12 , by Y 2 o 3 and Al 2 o 3 A complex oxide co-solution is formed, which belongs to the cubic crystal system and has a garnet structure. YAG has excellent optical properties and stable chemical properties. Its rare earth-doped single crystal crystal has been widely used in laser technology, and it is the most widely used laser crystal in all solid-state lasers. However, due to the shortcomings of single crystals such as doping concentration limitations and growth size limitations, with the improvem...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B28B1/14
Inventor 刘宏桑元华吕耀辉秦海明张晓琳王继扬
Owner SHANDONG UNIV
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