Zr-Al-Si composite ceramic beads with high wear resistance and high strength and processing technique thereof
A technology of composite ceramics and production technology, applied in the field of grinding media, can solve the problems of a large number of ellipses and attached small beads, bubbles brought in by ceramic beads, and poor roundness of products, achieving significant economic and social effects, less equipment, low cost effect
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Embodiment 1
[0027] Ingredients: 3 parts of zircon sand, 1 part of zirconia powder, 27 parts of alumina powder, 64 parts of kaolin, 3 parts of magnesia, 2 parts of mixed rare earth, fully mixed evenly;
[0028] The raw material is ball-milled to a particle size of <2 μm by wet ball milling method, and then milled, sprayed and granulated to obtain ultra-fine powder;
[0029] Rolling into beads: Preparation of seed beads: put 100Kg of ultrafine powder into the bead forming machine, add 10Kg of water, stir and mix evenly, and sieve to obtain seed beads with a particle size of 0.1mm; Rolling of beads: Add seed beads to the rolling beading machine. During rolling forming, continuously add materials and water to the rolling beading machine according to the ultrafine powder to water weight ratio of 1:0.2; continuously detect the diameter of the beads during the rolling process, and roll for 5 to 30 hours , to produce ceramic beads with a diameter of Φ0.2~Φ15mm; add water to polish naturally for 1...
Embodiment 2
[0035] Ingredients: 15 parts of zircon sand, 15 parts of zirconia powder, 25 parts of alumina powder, 40 parts of kaolin, 3 parts of MgO, 2 parts of mixed rare earth, fully mixed evenly;
[0036] The raw material is ball-milled to a particle size of <2 μm by wet ball milling method, and then milled, sprayed and granulated to obtain ultra-fine powder;
[0037] Rolling into beads: Preparation of seed beads: Put 100Kg of ultrafine powder into the bead forming machine, add 10Kg of water, stir and mix evenly, and sieve to obtain seed beads with a particle size of 0.1mm; Rolling of beads: Add seed beads to the rolling beading machine. During rolling forming, continuously feed materials into the rolling beading machine according to the weight ratio of ultrafine powder to water: 1:0.2; during the rolling process, continuously detect the diameter of the beads, and roll for 5 to 30 hours. Prepare ceramic beads with a diameter of Φ0.2~Φ15mm; add water and polish naturally for 1~2hr;
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Embodiment 3
[0043] Ingredients: 30 parts of zircon sand, 35 parts of zirconia powder, 20 parts of alumina powder, 10 parts of kaolin, 4 parts of MgO, 1 part of mixed rare earth, fully mixed evenly;
[0044] The raw material is ball-milled to a particle size of <2 μm by wet ball milling method, and then milled, sprayed and granulated to obtain ultra-fine powder;
[0045] Rolling into beads: Preparation of seed beads: put 100Kg of ultrafine powder into the bead forming machine, add 10Kg of water, stir and mix evenly, and sieve to obtain seed beads with a particle size of 0.1mm; Rolling of beads: Add seed beads to the rolling beading machine. During rolling forming, continuously feed materials into the rolling beading machine according to the weight ratio of ultrafine powder to water: 1:0.2; continuously detect the diameter of the beads during the rolling process, and roll for 5 to 30 hours. Prepare ceramic beads with a diameter of Φ0.2~Φ15mm; add water and polish naturally for 1~2hr;
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