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Gallium nitride-based semiconductor device with composite carbon-based substrate and manufacturing method thereof

A gallium nitride-based, manufacturing method technology, applied in the direction of semiconductor/solid-state device manufacturing, semiconductor devices, electrical components, etc., can solve the problems of easy deformation and inability to support GaN epitaxial layers, etc. Easily broken and cracked, quality-enhancing effect

Inactive Publication Date: 2010-05-19
LATTICE POWER (JIANGXI) CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The metal substrate has good electrical conductivity, but its ductility is too strong, and it is prone to deformation during operation. The thin metal support substrate cannot form a good support for the GaN epitaxial layer
The above support substrate still has some defects as the support substrate, such as the problem of matching the expansion coefficient of the gallium nitride-based epitaxial layer

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0015] The first embodiment of manufacturing the gallium nitride-based semiconductor device with the composite carbon-based substrate is as follows:

[0016] Preparation of composite carbon substrate: According to the actual expansion coefficient of the gallium nitride-based epitaxial layer, graphite is used to prepare the copper-infiltrated composite carbon substrate with the closest expansion coefficient. The mass percentage of copper in the composite carbon substrate is 20%.

[0017] Growing blue gallium nitride-based epitaxial layer: grow an indium gallium aluminum nitride epitaxial layer on a silicon substrate to make a blue epitaxial wafer.

[0018] Flip chip to the growth substrate: flip the epitaxial wafer to bond the gallium nitride-based epitaxial layer and the supporting substrate of the composite carbon substrate together, and then remove the growth substrate.

Embodiment 2

[0020] Preparation of composite carbon substrate: According to the actual expansion coefficient of the gallium nitride-based epitaxial layer, graphite is used to prepare the copper-infiltrated composite carbon substrate with the closest expansion coefficient. The mass percentage of copper in the composite carbon substrate is 10%.

[0021] Growing blue gallium nitride-based epitaxial layer: grow an indium gallium aluminum nitride epitaxial layer on a silicon substrate to make a blue epitaxial wafer.

[0022] Flip chip to the growth substrate: flip the epitaxial wafer to bond the gallium nitride-based epitaxial layer and the supporting substrate of the composite carbon substrate together, and then remove the growth substrate.

Embodiment 3

[0024] Preparation of composite carbon substrate: According to the actual expansion coefficient of the gallium nitride-based epitaxial layer, graphite is used to prepare the copper-infiltrated composite carbon substrate with the closest expansion coefficient. The mass percentage of copper in the composite carbon substrate is 25%.

[0025] Grow a green light gallium nitride-based epitaxial layer: grow an indium gallium nitride epitaxial layer on a silicon substrate to make a green light epitaxial wafer.

[0026] Flip chip to the growth substrate: flip the epitaxial wafer to bond the gallium nitride-based epitaxial layer and the supporting substrate of the composite carbon substrate together, and then remove the growth substrate.

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PUM

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Abstract

The invention discloses a gallium nitride-based semiconductor device with a composite carbon-based substrate and a manufacturing method thereof. The supporting substrate of the gallium nitride-based semiconductor can be well combined with the epitaxial layer of the gallium nitride-based semiconductor in the aspects of expansion coefficient and deformation, can be matched with the epitaxial layer of the gallium nitride-based semiconductor with a better expansion coefficient, can not crack and deform easily, and has good conductor attributes. The invention has the concrete scheme that the gallium nitride-based semiconductor device comprises the supporting substrate for supporting the epitaxial layer of the gallium nitride-based semiconductor, and the supporting substrate is a graphite substrate of which the inside is permeated with copper having the mass percent of 10%-30%. The invention is mainly applied to an LED semiconductor device of a gallium nitride-based epitaxial layer.

Description

Technical field [0001] The invention relates to a GaN-based semiconductor device and a manufacturing method thereof. Background technique [0002] In the manufacturing process of gallium nitride-based semiconductor devices, a flip-chip technology is currently widely used to produce semiconductor chips with a vertical electrode structure. That is, after growing a gallium nitride-based semiconductor epitaxial layer on a growth substrate, flip the epitaxial wafer to The supporting substrate is then peeled off the growth substrate. The supporting substrate of the semiconductor chip thus produced serves as a part of the circuit. [0003] The support needed in the above process is usually a lower cost silicon substrate or a metal substrate with better thermal conductivity. The selection of the supporting substrate should take into account the thermal conductivity and the expansion coefficient of the substrate and the gallium nitride epitaxial layer, as well as the brittleness of the su...

Claims

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Application Information

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IPC IPC(8): H01L21/18H01L33/02
Inventor 熊传兵
Owner LATTICE POWER (JIANGXI) CORP
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