Microwave curing process for ceramic material gel casting
A technology of gel injection molding and microwave curing, which is applied in the field of forming inorganic non-metallic materials, can solve problems such as rare reports, and achieve the effects of uniform microstructure, high performance, and shortened time
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Embodiment 1
[0018] Dissolve 3.4g of acrylamide, 0.2g of N,N'-methylenebisacrylamide, and 0.34g of polyammonium methacrylate in 20mL of distilled water once to prepare the pre-preparation liquid, adjust the pH value of the pre-preparation liquid to 10.5 with ammonia water, Add 113g of zirconia powder and stir vigorously for 1 hour to obtain a uniform slurry; then add 0.2mL of 10% ammonium persulfate aqueous solution and 0.2ml of 50% tetramethylethylenediamine aqueous solution to mix; after stirring evenly Vacuum degassing for 15 minutes, inject the slurry into the polytetrafluoroethylene mold; put the mold containing the slurry into a microwave oven at a power of 140 watts, and use continuous heating for 120 seconds to cure and form; inject the gel The molded ceramic green body was dried at 55° C. and relative humidity of 60% for 10 hours, and the bending strength of the ceramic green body reached 30.5 MPa, and then sintered at 1450° C. for 2 hours.
Embodiment 2
[0020] Dissolve 3.4g of acrylamide, 0.2g of N,N'-methylenebisacrylamide, and 0.34g of polyammonium methacrylate in 20mL of distilled water once to prepare the pre-preparation solution; adjust the pH value of the pre-preparation solution to 10.5 with ammonia water; Add 113g of zirconia powder and stir vigorously for 1 hour to obtain a uniform slurry; then add 0.2ml of 10% ammonium persulfate aqueous solution and 0.2ml of 50% tetramethylethylenediamine aqueous solution to mix; after stirring evenly Vacuum degassing for 15 minutes, grouting into the mold; put the mold with the slurry into the microwave oven at medium and high output power (280 watts, 420 watts and 560 watts), use intermittent heating, and stop for 5 seconds every 5 seconds Microwave treatment was carried out in 25 seconds, 20 seconds, and 15 seconds respectively; the ceramic green body obtained by gel injection molding was dried for 12 hours at 55°C and a relative humidity of 70%, and the bending strength of the c...
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