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Aluminum alloy and LED lamp substrate applying same

A technology of LED lamp base plate and aluminum alloy plate, which is applied in the field of aluminum alloy materials, can solve problems such as inconsistent screw tightening, difficulty in meeting heat dissipation requirements, and reduced heat conduction efficiency, so as to solve problems such as uneven thermal expansion coefficient, excellent high temperature oxidation resistance, Effect of improving LED life

Inactive Publication Date: 2009-12-02
宁波银风能源科技股份有限公司
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  • Summary
  • Abstract
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  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

For example, the structure disclosed in the "Copper Base High-Power LED Package" with the Chinese Patent Publication No. CN101159300A has the following defects: (1) due to the different thermal expansion coefficients between the copper substrate and the aluminum casing, the contact surface between the two Cracks are easily caused by internal stress. The cracks not only form a channel for external moisture and pollutants to invade, but also greatly reduce the heat transfer area. At the same time, it will also lead to oxidation of the corresponding contact surface of the copper substrate and the aluminum shell, and then Reduce thermal efficiency
(2) Since the copper substrate and the aluminum lamp housing are usually fixed with heat-conducting glue and screws, it is inevitable that workers will have inconsistent tightening of the screws during operation, so the above-mentioned external moisture will also occur unintentionally. and the passage of pollutants intrusion
(3) The substrate is completely made of copper material, which will also increase the cost to a certain extent
[0004] The use of aluminum substrates has advantages in cooperating with heat sinks, but aluminum and current aluminum alloys are obviously insufficient in thermal conductivity, especially for high-power LED lamps, aluminum and current aluminum alloys are difficult to meet their heat dissipation requirements Require

Method used

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Embodiment Construction

[0017] Below in conjunction with embodiment the present invention is described in further detail.

[0018] The concrete composition of aluminum alloy in the embodiment of the present invention is shown in Table 1, and its preparation process is:

[0019] First prepare a master alloy containing 20wt% rare earth (RE): melt pure aluminum at 740°C in a power frequency furnace, add RE, and finally make a master alloy containing 20wt% RE. Then, according to the conventional aluminum alloy preparation process (wherein, the aluminum alloy with a silicon content above 7.5wt% is prepared according to the high-silicon aluminum alloy preparation process), first melt pure aluminum at 740 ° C, under an inert gas atmosphere, according to the required amount, add Various alloy elements and the above-mentioned intermediate alloys are degassed and slag removed, and after standing still, the aluminum water is rolled into plates, and then quenched and aged. Of course, the aluminum alloy of the p...

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Abstract

The invention discloses aluminum alloy and an LED lamp substrate applying the aluminum alloy. The aluminum alloy comprises the following compositions in percentage by weight: more than or equal to 0.5 percent and less than or equal to 12 percent of Si, more than or equal to 0.1 percent and less than or equal to 1.5 percent of Mn, less than or equal to 1.2 percent of Fe, less than or equal to 4.5 percent of Cu, less than or equal to 0.5 percent of Mg, more than or equal to 0.005 percent and less than or equal to 0.85 percent of RE, less than or equal to 0.5 percent of inevitable impurities, and the balance of Al, wherein the RE is selected from at least one of La, Ce, Nd and Yb. The LED lamp substrate is provided with a copper plate and an aluminum alloy plate, and the copper plate and the aluminum alloy plate are jointed into a whole through high pressure forming. The aluminum alloy has excellent thermal conductivity and high temperature antioxidation performance, and is suitable for manufacturing the LED lamp substrate. The LED lamp composite substrate completely solves the problems of deformation and oxidation caused by uneven thermal expansion coefficients of two materials for the substrate and a lamp shell in the prior art, and contributes to manufacture of high power LED lamps in low cost.

Description

technical field [0001] The invention relates to an aluminum alloy material, and also relates to an LED lamp substrate applied with the aluminum alloy material. Background technique [0002] Light emitting diodes (LEDs) have been widely used in various fields due to their environmental protection, energy saving, long service life and sufficient brightness. However, single LED lamps are usually only used as indicator lights because their brightness cannot meet the requirements of standard lighting fixtures. For this reason, people want to place multiple LEDs on the printed circuit board or install high-power LEDs to overcome the above defects, but after LEDs are dense or high-power LEDs are used, a lot of heat will be generated during use, and when the heat cannot When it is dissipated effectively and timely, the junction temperature point (that is, the connection point between the LED and the substrate) will be too high, which will significantly reduce the luminous effect, r...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C21/00C22C21/02C22C21/14C22C21/16F21V19/00H01L33/00F21Y101/02F21Y107/10F21Y115/10
Inventor 张建林
Owner 宁波银风能源科技股份有限公司
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