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Totally synthesized cutting fluid adapted for cobalt-containing alloy material and preparation method thereof

A material processing and total synthesis technology, applied in the petroleum industry, lubricating compositions, etc., can solve problems such as environmental pollution, shortened service life of processing fluids, and impact on ecological balance, and achieve improved surface quality, excellent environmental performance, and extended service life Effect

Inactive Publication Date: 2008-07-30
GUANGZHOU MECHANICAL ENG RES INST
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The discharge of cobalt-containing waste liquid will cause serious pollution to the environment and affect the ecological balance
[0004] In addition, the fully synthetic cutting fluid usually has poor lubricating performance and anti-rust performance, and the finish of the processed workpiece is not enough to meet the requirements of high-precision machining; sodium nitrite is added as an anti-rust agent, which is not conducive to environmental protection; in order to prolong the service life of the product , adding a bactericide that is toxic to the human body and the environment; the fine grinding debris generated during the processing cannot be settled and separated, which shortens the service life of the processing fluid

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] Add 8 parts of boric acid, 10 parts of 2-amino-2-methyl-1-propanolamine, and 6 parts of triethanolamine into 60 parts of tap water (hardness not higher than 300PPM), and stir at 30°C for about 30 minutes. It dissolves completely. Then add 12 parts of polyoxyethylene phenyl phosphate (with 6 EOs that are polyoxyethylene chains synthesized by 6 ethylene oxides) item by item; Ester compound antirust agent) 15 parts; 0.3 parts of benzotriazole, 0.1 part of nonylphenol polyoxyethylene (9) ether, fully stirred, and after the above substances were completely dissolved, the pH value was adjusted to 8.5 to obtain The above-mentioned fully synthetic cutting fluid suitable for processing cobalt-containing alloy materials. The above-mentioned parts are parts by mass.

Embodiment 2

[0027] Add 10 parts of boric acid, 15 parts of 2-amino-2-methyl-1-propanolamine, and 5 parts of monoethanolamine into 50 parts of tap water (the hardness of tap water is not higher than 300PPM), and stir for 80 minutes at a temperature of 15°C Left and right to dissolve completely. Then add 5 parts of polyoxyethylene phenyl phosphate (with 6 EOs) item by item; 20 parts of GY-11A antirust agent; 1 part of methyl benzotriazole; C 12 0.1 part of fatty alcohol polyoxyethylene (9) ether, 1 part of n-octanoic acid are fully stirred, and the pH value is adjusted to 8.5 after the above substances are completely dissolved, so as to prepare the cutting fluid suitable for processing cobalt-containing alloy materials. The above-mentioned parts are parts by mass.

Embodiment 3

[0029] Add 20 parts of boric acid, 5 parts of 2-amino-2-methyl-1-propanolamine, 2 parts of triethanolamine, and 2 parts of monoethanolamine into 70 parts of tap water (the hardness of tap water is not higher than 300PPM), at 30°C Stir for about 35 minutes under conditions to make it dissolve completely. Then add 15 parts of polyoxyethylene phenyl phosphate (with 6 EOs) item by item; 25 parts of GY-11A antirust agent; 1.5 parts of benzotriazole; 12 1 part of fatty alcohol polyoxyethylene (9) ether, fully stirred, and after the above substances are completely dissolved, the pH value is adjusted to 9.5 to prepare the cutting fluid suitable for processing cobalt-containing alloy materials. The above-mentioned parts are parts by mass.

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PUM

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Abstract

The invention discloses a total-synthesis type cutting fluid which is applicable for processing cobaltic alloy material, and is composed of the following weight portions of materials: 50-70 parts of water, 8-20 parts of boric acid, 5-18 parts of special amine, 4-20 parts of common alcohol amine, 2-15 parts of synthetic fat, 5-25 parts of antirust, 0.3-1.5 parts of inhibiter, 0.1-5 parts of surfactant, 0-3 parts of addition agent. The preparing method includes the steps of adding the boric acid, the special amine and the common alcohol amine into water; stirring and fully dissolving the solution under the condition of 15-35 DEG C; and then adding in and stirring the synthetic fat, the antirust, the inhibiter, the surfactant and the addition agent fully; adjusting the PH value to 8.5-9.5 after the above substance is dissolved completely. Then the total-synthesis type cutting fluid which is applicable for processing cobaltic alloy material is produced. The total-synthesis type cutting fluid has cobalt precipitation preventing property, can settle fine abrasive dust simultaneously, has high lubricating and antirust performances, is applicable for processing manifold materials, and has long service life and excellent environment protecting performance.

Description

technical field [0001] The invention belongs to the technical field of cutting fluid used in metal processing, and in particular relates to a fully synthetic cutting fluid suitable for processing cobalt-containing alloy materials and a preparation method thereof. Background technique [0002] Fully synthetic cutting fluid is a kind of water-based metal cutting fluid, which does not contain mineral oil at all, and its basic components are water, lubricant, antirust agent, surfactant, etc. The fully synthetic cutting fluid has good cooling effect, clean processing place and stable product performance. It is a kind of metalworking fluid with a wide range of applications. [0003] However, there are still some problems in fully synthetic cutting fluids, such as generally not having the function of inhibiting cobalt precipitation, and cannot be used for processing cobalt-containing alloy materials. Cobalt is usually used as a binder in metal carbides, and is made into materials ...

Claims

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Application Information

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IPC IPC(8): C10M173/00C10N40/22
Inventor 薛中夏淦珍
Owner GUANGZHOU MECHANICAL ENG RES INST
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