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Wave type inclined plate vibration device for preparing semisolid state alloy and preparation method thereof

A vibrating device and wave-shaped technology, which is applied in the field of preparing semi-solid alloys, achieves the effects of fine structure, low manufacturing cost and easy industrialization

Inactive Publication Date: 2009-01-14
NORTHEASTERN UNIV LIAONING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The invention provides a wave-shaped inclined plate vibration device and a preparation method for preparing semi-solid alloys. The wave-shaped inclined plate is used to apply vibration. The structure of the semi-solid alloy prepared by the vibration device is finer and rounder, and the smallest can reach 10 μm , which solves the problem of solidification and crusting on the surface of the sloping plate

Method used

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  • Wave type inclined plate vibration device for preparing semisolid state alloy and preparation method thereof
  • Wave type inclined plate vibration device for preparing semisolid state alloy and preparation method thereof
  • Wave type inclined plate vibration device for preparing semisolid state alloy and preparation method thereof

Examples

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Effect test

Embodiment 1

[0017] Embodiment 1: as figure 1 , figure 2 As shown, the wave-type inclined plate vibrating device of the present invention comprises a support 7, a wave-shaped metal plate 5, a cam vibration mechanism 6, a water-cooled copper mold 3, a motor 2 and a frequency modulation device, and the support 7 is fixed on the cement floor by anchor bolts. Prevent resonance from occurring during vibration, wherein the resonance voltage is 150V, a tundish 8 is fixed on the support 7, and a support plate 9 is fixed parallel to the support 7. The side of the support plate 9 is a water-cooled copper mold 3, and the support plate 9 and the support 7 A fixed plate 10 for fixing the corrugated metal plate 5 is installed between them, the fixed plate 10 is connected with the bracket 11 of the corrugated metal plate 5 through the spring 4, and the cam mechanism 6 is fixed on the bracket 11 of the corrugated metal plate 5, and the cam Mechanism 6 and motor 2 are softly connected through a steel wir...

Embodiment 2

[0024] Embodiment 2: the device of this example is the same as that of embodiment 1, and the preparation process of using this device to prepare Al6Si2Mg alloy semi-solid slurry and blank comprises the following steps:

[0025] (1) Put industrial pure aluminum and industrial Al-Si alloy in the crucible in the box-type resistance furnace to heat, after melting, control the melt temperature with a temperature control cabinet;

[0026] (2) When the temperature of the melt reaches 750°C, stop heating, wrap 1.8% pure Mg with aluminum foil, dry and press it into the Al-Si alloy melt for heating and melting;

[0027] (3) After all the melting reactions, stop heating, and when the temperature of the melt drops to 720°C, add 0.3% slag remover C 2 Cl 6 Wrap it with aluminum foil and dry it and press it into the bottom of the melt. In this case, the slag remover C 2 Cl 6 0.3%, for degassing and slag removal refining treatment of alloy melt;

[0028] (4) When the temperature is 675°C, a...

Embodiment 3

[0029] Embodiment 3: the device of this example is the same as that of embodiment 1, and the preparation process of using this device to prepare Al6Si2Mg alloy semi-solid slurry and blank comprises the following steps:

[0030] (1) Put industrial pure aluminum and industrial Al-Si alloy in the crucible in the box-type resistance furnace to heat, after melting, control the melt temperature with a temperature control cabinet;

[0031] (2) When the temperature of the melt reaches 750° C., stop heating, wrap 2% pure Mg with aluminum foil, dry and press it into the Al-Si alloy melt for heating and melting;

[0032] (3) After all the melting reactions, stop heating, and when the temperature of the melt drops to 720°C, add 0.5% slag remover C 2 Cl 6 Wrap it with aluminum foil and dry it, then press it into the bottom of the melt, and carry out the degassing and slag removal refining treatment of the alloy melt;

[0033] (4) When the temperature is 675°C, after standing still for 10...

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Abstract

A wave-type inclined plate vibration device for preparing semi-solid alloy belongs to the field of preparation of semi-solid alloy technology. Said device includes a bracket , a wave-type metallic plate, a cam wheel vibration mechanism, a water-cooling typpe matrix, an electric motor and a frequency modulation mechanism, wherein a pouring box is fixed on the bracket, a supporting plate is fixed parallel to the bracket, the water-cooling typpe matrix is set at one side of the supporting plate, a fixed plate is mounted between the supporting plate and the bracket and is connected to the lug support of the wave-type metallic plate through a spring, the cam roller assembly is fixed at the lug support of the wave-type metallic plate, and the electric motor is connected respectively to the cam roller assembly and the voltage-regulating transformator.Said invention possesses the advantages of low cost of manufacture, short process flow, enhanced stirring action effects, excellent semi-solid alloy organization prepared, fine and round organizing, high spheroidizing degree, with a minimum of 10 mu m reached.Said invention is capable of preparing semi-solid-state materials of high melting point and realizing semi-solid condition shaping of steel material with high melting point.

Description

technical field [0001] The invention belongs to the technical field of preparing semi-solid alloys, in particular to a wave-shaped inclined plate vibration device for preparing semi-solid alloys and a preparation method. Background technique [0002] Metal semi-solid forming technology was first proposed by Professor Flemings of the Massachusetts Institute of Technology in 1971. It is formed in the liquid-solid two-phase region of the alloy, which saves energy and materials, and has a short process. It has many advantages: small forming force, low energy consumption, and environmental protection; it is easy to produce complex parts near the net shape; the component segregation is less, and the life of the tool is obviously improved; it can produce particle and fiber composite materials. Known as the most promising green processing technology in the 21st century, it has attracted widespread attention. [0003] At present, the semi-solid forming technologies put into commerci...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C1/00B22D27/00
Inventor 管仁国石路崔彤邢振环王超
Owner NORTHEASTERN UNIV LIAONING
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