Control method and motorstarter device

Abstract

A method for controlling an electric motor with a softstarter. A softstarter device for control of electric motors. Motor torque is controlled in dependence of a torque error signal, based on a calculated difference between the motor torque and a reference torque value, so that the motor torque displays a rate of change with respect to time, during a stopping or starting time interval, that is adapted to follow a rate of change of the reference torque value, with respect to time, that varies between at least a first part of the time interval and a second part of the time interval, and thereby changing the speed of the motor. A system includes an electric motor, a device driven by the electric motor and a softstarter device for controlling the electric motor. A computer program product includes a computer readable medium and a computer program recorded thereon.

Description

CROSS-REFERENCE TO RELACTED APPLICATIONS[0001]This application claims priority to U.S. provisional patent application 60 / 853,025 filed 20 Oct. 2006 and European patent application 06122689.0 filed 20 Oct. 2006 and is the national phase under 35 U.S.C. §371 of PCT / EP2007 / 061154 filed 18 Oct. 2007.TECHNICAL FIELD[0002]The present invention is concerned with a method for controlling an electric motor by means of a softstarter.[0003]The present invention is also concerned with a softstarter device for control of electric motors.[0004]Furthermore, the present invention is related to a system comprising an electric motor, a device driven by the electric motor and a softstarter device for controlling the electric motor; a computer program and a computer readable medium having a computer program recorded thereon.BACKGROUND ART[0005]Many electric motors used in industrial and commercial processes and buildings are controlled by softstarter equipment.[0006]A softstarter device is in this case...

AI Technical Summary

Benefits of technology

This approach enables more reliable and efficient motor control, reducing maintenance needs by minimizing mechanical shocks and allowing for accurate power analysis without requiring extensive configuration, effectively preventing water hammering and maintaining consistent torque across varying system conditions.

Problems solved by technology

Softstarters may comprise many features and functions and the configuration is often therefore somewhat difficult and time consuming.

During start and stop of motors used as pumps for pumping water in pipe-systems problems due to mechanical stress are common.

These problems include drive belt slippage, wear on gear boxes and so on.

A well known problem due to mechanical stress is the occurrence of high-pressure water shocks in the pipes.

Water hammering occurs when the water flow is shut off suddenly which sends a pressure or shock wave down the water line through the water shocking the pipe system and creating the hammering noise.

The involved forces may be high and the stress on the pipe-system may therefore be great causing damages to the pipe-system.

The consequence is higher maintenance costs and also a shortening of the lifetime on the pipe-system.

However due to the dynamic characteristics of a water system and the non-linear characteristics of the motor this does not put a stop to the water hammering in the pump system.

The drawbacks of this solution are that it is difficult to set up the configuration parameters for all situations.

To use a static setting to control a dynamic system is not efficient, because, when the system changes such as the water level or the pressure of the water, or otherwise operating the pumps the configuration settings are no longer accurate and will not prevent the water hammering.

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