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Water borne coating compositons and polymers therefor

a water-borne paint composition and composition technology, applied in the field of stable water-borne coating compositions and polymers, can solve the problems of less desired paint compositions, less stable compositions, and high price of titanium dioxide in water-borne paint compositions,

Inactive Publication Date: 2018-01-04
THE SHERWIN-WILLIAMS CO
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This patent describes a new type of paint composition that uses less pigment or inorganic particles to achieve better adhesion, blocking resistance, and hiding. The paint includes a special polymer that is mixed with an inorganic particle. This special polymer is made up of an acrylic or styrene acrylic polymer, along with a phosphate surfactant and a specific type of monomer. The resulting paint has improved properties like adhesion, blocking resistance, and hiding, even with lower levels of pigment or inorganic particles. The polymer used in the paint can form a stable complex with the inorganic particles, ensuring good hiding and a smooth paint application. Overall, this patent provides a way to create a stable latex paint that requires less pigment or inorganic particles while still providing good hiding and performance.

Problems solved by technology

One of the most effective and, hence, one of the most widely used opacifying pigments is titanium dioxide or TiO2, Although very effective, titanium dioxide is expensive and in many applications is the most expensive component of a water-borne paint composition.
Various paint compositions have been proposed for utilizing titanium dioxide more efficiently; however, most of these paint compositions are less desired and such compositions also tend to be less stable over time.

Method used

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  • Water borne coating compositons and polymers therefor

Examples

Experimental program
Comparison scheme
Effect test

example 1

[0061]This Example prepares Polymer A (1.5% phosphate surfactant, 15% branched vinyl ester hydrophobic monomer) and formulated into a paint that remains stable on heat aging at 140° F. for four weeks. Polymer A had a phosphate to hydrophobic relationship of 1:10.

[0062]Polymer A is prepared as follows: Prepare the monomer pre-emulsion by mixing 638.50 grams of water, 0.8 grams sodium bicarbonate, 39.61 grams (60% active) anionic surfactant, 47.54 grams (50% active) nonionic surfactant, 53.41 grams of phosphate surfactant (55.6% active, Sipomer monomer, Solvay S.A.), 205.99 grams butyl acrylate, 1465.67 grams vinyl acetate, 1.99 grams acrylic acid, 9.9 grams allyl imidazolidinone, 24.5 grams allyloxy hydroxypropyl sodium sulfonate, and 297 grams branched vinyl ester (vinyl neodecanoate, veova monomer, Momentive Specialty Chemicals, Inc.).

[0063]Charge the reactor fitted with a paddle stirrer, a thermocouple, nitrogen inlet and reflux condenser with 877 grams water, 1 gram sodium bicarb...

example 2

[0064]This Example prepares comparative Polymer B (1.5% phosphate, 0% branched vinyl ester hydrophobic monomer) and when formulated into a paint, it gelled in one week on heat aging at 140° F. Comparative Polymer B had a phosphate to hydrophobic relationship of 0.

[0065]Polymer B is prepared as follows: Prepare the monomer pre-emulsion by mixing 642.23 grams of water, 0.8 grams sodium bicarbonate, 33.14 grams (60% active) anionic surfactant, 47.71 grams (50% active) nonionic surfactant, 53.61 grams of the phosphate surfactant (55.6% active) of Example 1, 423.47 grams butyl acrylate, 1552.72 grams vinyl acetate, 1.99 grams acrylic acid, 9.9 grams allyl imidazolidinone, and 24.5 grams allyloxy hydroxypropyl sodium sulfonate.

[0066]Charge the reactor fitted with a paddle stirrer, a thermocouple, nitrogen inlet and reflux condenser with 878.7 grams water, 1 gram sodium bicarbonate, 33.14 grams (60% active) anionic surfactant. The contents of the flask are heated to 70° C. under nitrogen a...

example 3

[0067]This Example prepares Polymer C (1.2% phosphate, 10% branched vinyl ester hydrophobic monomer) and formulated into a paint that remained stable on heat aging at 140′F. Polymer C had a phosphate to hydrophobic relationship of 1:8.3.

[0068]Polymer C is prepared as follows: Prepare the monomer pre-emulsion by mixing 733.15 grams of water, 0.8 grams sodium bicarbonate, 48 grams phosphate surfactant (55.6% active) of Example 1, 37.6 grams (60% active) anionic surfactant, 45 grams (50% active) nonionic surfactant, 369 grams butyl acrylate, 1644.6 grams vinyl acetate, 2.25 grams acrylic acid, 15.8 grams allyl imidazolidinone, 22.5 grams allyloxy hydroxypropyl sodium sulfonate, and 225 grams branched vinyl ester (vinyl neodecanoate) of Example 1.

[0069]Charge the reactor fitted with a paddle stirrer, a thermocouple, nitrogen inlet and reflux condenser with 937.4 grams water, 1.1 gram sodium bicarbonate, 15 grams (60% active) anionic surfactant, 45 grams (50% active) nonionic surfactant....

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Abstract

Copolymers and latex paint compositions using such copolymers that are heat-age stable and provide good adhesion, block resistance, and hiding all while using lower amounts of pigment are described herein. In one aspect, the heat-age stable compositions include an acrylic, styrene acrylic, vinyl acrylic copolymer or blends thereof including, as additional polymerizable units, at least one polymerizable phosphate surfactant and at least one linear or branched hydrophobic monomer that are both polymerized into the acrylic, styrene acrylic, vinyl acrylic copolymer backbone.

Description

[0001]This application is a continuation of U.S. application Ser. No. 15 / 252,254, filed Aug. 31, 2016, which claims the benefit of U.S. provisional application number No. 62 / 356,836 filed on Jun. 30, 2016, the entirety of both are hereby incorporated by reference.BACKGROUND1. Field of the Invention[0002]This application relates to heat-age stable water borne coating compositions and polymers thereof with good adhesion, block resistance, and hiding. In other approaches, the application relates to low or no VOC heat-age stable water borne coating compositions and polymers thereof with good adhesion, block resistance, and hiding with reduced levels of pigments,2. Description of Related Art[0003]Paints typically contain four ingredients: a carrier liquid, a binder, one or more pigments, and one or more additives to provide the paint with desired properties. Each such ingredient may comprise a single component or several different components mixed into the paint.[0004]The carrier liquid ...

Claims

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Application Information

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Patent Type & Authority Applications(United States)
IPC IPC(8): C09D131/04C08K3/22C08K5/521C09D7/45C09D7/65
CPCC09D131/04C08K2003/2241C08K3/22C08K5/521C09C3/00C09D4/00C09D5/027C08K3/346C08L43/02C08K2003/222C08K2003/2227C08K2003/3045C09D7/65C09D143/02C08K3/36C08F218/08C08K2003/265C08K2003/2296C09D7/45C08K3/013C09D133/04C09D135/02C08F218/10C08F220/1804C08F230/02C08F228/02C08F226/06C08F220/06C08K3/20C08F18/08C09D133/14C08F18/04C08K2003/2224C08F220/287
Inventor TOMKO, REVATHI R.SMITH, WANDA J.KOGLIN, KIMBERLY A.
Owner THE SHERWIN-WILLIAMS CO
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