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Baked potato products and process for preparing same

a technology of baked potatoes and products, applied in the field of baked potatoes, can solve the problems of under-baked baked potatoes with 75.7% moisture, lack of optimal baked potato flavor, and over-baked baked potatoes, and achieve the effect of easy addition and measurement in portion-controlled amounts

Inactive Publication Date: 2010-10-07
NONPAREIL CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The solution provides a convenient, minimally prepared baked potato product that retains the flavor and texture of home-baked potatoes, with rehydrated skin and intact pulp, offering a consistent and appealing eating experience.

Problems solved by technology

Sensory trials indicate that baked potatoes with 75.7% moisture are under-baked and lacking optimum baked potato flavor.
Baked potatoes that are heated to a final moisture content of 66% are considered over-baked (burnt aroma) and have poor textural properties.
The Maillard Reaction is exceedingly complex and results in the formation of a plethora of important flavor and aroma compounds.
Lipid oxidation notes in potato are generally undesirable when levels become elevated and they are the rate limiting components that dictate shelf life of potato products.
When the temperature of baking increases and the moisture content drops more complex thermal reactions begin to occur.
Too little of these components and the flavor will not be perceptible.
Too much and the potato will have a burnt, overcooked flavor that is objectionable to most consumers.
The Mallard reaction compounds are beginning to appear but they are still undeveloped with respect to target baked potato aroma.

Method used

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  • Baked potato products and process for preparing same
  • Baked potato products and process for preparing same
  • Baked potato products and process for preparing same

Examples

Experimental program
Comparison scheme
Effect test

example 1

[0097]This example illustrates the preparation of potato products according to the invention.

[0098]Russet Norkotah potatoes having an average weight of about 6 ounces were processed according to a process as outlined in FIG. 1. The potatoes were scrubbed and arranged in a level layer on a mesh conveyor. The potatoes were passed through an oven maintained at 420° F. for about 55 minutes, during which they were baked to a moisture content of about 72%. The skins of the baked potatoes were then fractured by a series of rotating blades as shown in FIG. 3, where the skins were fractured around their circumferences. The potatoes were then passed down channels while being sprayed with water for a total hydration time of about 2.25 minutes to increase the moisture content of the potatoes to about 73.5%. The potatoes were then conveyed under a profiling apparatus to flatten the potatoes to a thickness of about ¾ of an inch. The flattened potatoes were then passed through a commercial freezer...

example 2

[0100]This example illustrates the preparation of potato products with a sauce ingredient according to the invention.

[0101]About 18 parts of potato pieces as prepared in Example 1 were simultaneously fed to bags along with 8 parts of frozen chunks (approximately 10×15×40 mm) of sauce mix of the following formulation:

IngredientPartsWater41Cheddar Cheese40Butter15Actoloid 2124, Stabilizer and2emulsifierJoha S9, phosphate salt blend for1emulsificationSodium chloride1Total100

[0102]The resulting mixture of frozen potatoes and sauce is prepared for consumption by heating in a microwave oven.

example 3

[0103]This example reports a textural evaluation of the pulp of potatoes baked according to the invention with control samples to illustrate the textural properties of potato pulp when baked in accord with the invention and compare them to products not optimally processed.

[0104]Objectives:

[0105]To analyze and differentiate the characteristics of internal texture or pulp of potatoes baked to 72.0% moisture considered ideally baked potatoes from raw potatoes, potatoes baked to different moisture levels, and mashed potatoes.

[0106]Samples Analyzed:

[0107]Raw Potatoes

[0108]Potatoes baked to 75.7% moisture

[0109]Potatoes baked to 72.0% moisture

[0110]Potatoes baked to 66.0% moisture

[0111]Mashed Potatoes

[0112]Sample Preparation:

[0113]Raw and Baked Potatoes[0114]Use Russet Norkotah variety from the same grower, field, and lot, weight range between 5.75 and 6.25 oz.[0115]Determine specific gravity and solid using Brine Solution method[0116]Bake potatoes in a forced-air convection oven set at 32...

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PUM

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Abstract

The invention relates to baked potatoes and, particularly, to convenient forms of baked potatoes having an optimally-baked flavor and texture which can be simply prepared for serving in any size portion with a minimum of effort. In one preferred form, the product will be in the form of baked potato pieces with the skin attached, preferably having a moisture content of from about 70 to about 75% and flavor and texture profiles characteristic of optimally baked potatoes. A process and an apparatus for preparing the potatoes and a packaged form are also provided. The process calls for freezing a baked potato and subdividing the potato into discrete pieces of a size of from about 0.5 to about 1.5 inches, preferably by means comprising at least one roller pair comprising a plurality of rotatably mounted blades with cutting edges angularly offset (FIG. 7) or diagonally-opposed, spaced cutting blades (FIG. 7).

Description

CROSS REFERENCE TO RELATED APPLICATIONS[0001]This application is a continuation-in-part of two pending US Provisional patent applications, namely U.S. Patent Application No. 60 / 916,328, filed May 7, 2007 and U.S. Patent Application No. 61 / 030,257, filed Feb. 21, 2008.BACKGROUND OF THE INVENTION[0002]The invention relates to baked potatoes and, particularly, to optimally baked potatoes, especially in a convenient form of baked potatoes having a fully-baked flavor and texture which can be simply prepared for serving in any size portion with a minimum of effort. Processes and apparatus for preparing the potatoes and packaged forms are also provided.[0003]Potatoes have been a staple in the diets of many cultures and are currently taking on favor with regard to frequent recommendations to eat foods high in fiber and complex carbohydrates. See, the Dietary Guidelines for Americans, 2005, released Jan. 12, 2005, by HHS and USDA. These Guidelines point out that “major causes of morbidity an...

Claims

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Application Information

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Patent Type & Authority Applications(United States)
IPC IPC(8): A23L1/216A23P1/00A23L3/36A47J37/01A47J43/04A23L19/12A23L19/18
CPCA23B7/0408A23L1/216B26D7/06A23N15/00B26D1/38A23N7/02A23L19/12
Inventor KERR, JOHN C.WOODLAND, SYLVESTER L.BOGDANOWICZ, ROMAN J.PAJAREE, LYNN T.
Owner NONPAREIL CORP
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