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Multi-way valve body inner cavity mud core, manufacturing method of multi-way valve body inner cavity mud core and runner core manufactured by multi-way valve body inner cavity mud core

A multi-way valve and core technology, which is applied in the field of foundry sand cores, can solve the problems of low economic cost, high core cost, and low core strength, and achieve the effects of low economic cost, low cost, and reduced core-making costs

Pending Publication Date: 2022-08-09
LIYANG WANSHENG CASTING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] The purpose of the present invention is to provide a multi-way valve inner cavity core and its manufacturing method and the made flow channel core to solve the high cost of the existing core made of pearl sand and the low strength of the core made of ordinary coated sand , easily deformed and broken core, etc., adopt the technical scheme of the present invention to improve the molding sand and the coating, and through the organic combination of the mixed sand and the two coatings, the strength and fire resistance of the mold core are significantly improved , the economic cost is lower than the core-making scheme of pearl sand. At the same time, the strength and fire resistance of the core are much higher than that of the core made of pearl sand. In the case of reducing the core-making cost, the strength of the runner core is effectively improved, and the The pass rate of the product

Method used

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  • Multi-way valve body inner cavity mud core, manufacturing method of multi-way valve body inner cavity mud core and runner core manufactured by multi-way valve body inner cavity mud core
  • Multi-way valve body inner cavity mud core, manufacturing method of multi-way valve body inner cavity mud core and runner core manufactured by multi-way valve body inner cavity mud core

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032] A multi-way valve valve body cavity core of this embodiment includes a core body, and the core body is formed by mixing ceramsite sand and coated sand. The mixed sand is formed by a hot coating method core shooting machine. The surface of the core body is sequentially brushed with an anti-adhesion film layer and a high-strength refractory coating. The molding sand formed by the mixing of ceramsite sand and coated sand has good strength and solidification molding performance. Compared with the core-making scheme of pearl sand, the core made of the above-mentioned mixed sand has higher strength, and the cost is very good. control. The anti-adhesion film layer can quickly form a film on the surface of the core, which can prevent the coating from immersing into the core and reduce the strength of the core. The high-strength refractory coating has high strength, fire resistance and excellent dip coating performance, which further improves the core. strength and fire resista...

Embodiment 2

[0036] This embodiment discloses a method for manufacturing a valve body cavity core of a multi-way valve, which is used for manufacturing the valve body cavity core of the multi-way valve in Embodiment 1 above. combine figure 1 As shown, the method includes the following steps:

[0037]S1. Forming sand preparation: mix ceramsite sand and coated sand in proportion to form mixed sand. Preferably, the weight ratio of the ceramsite sand and the coated sand is 3:1, which takes into account the cost of the mixed sand and the curing and molding performance, and greatly improves the strength and fire resistance of the core.

[0038] S2. Ni core forming: The mixed mixed sand is shaped by a hot film core shooting machine to make a Ni core body. The molding process of the core-shooting machine by the thermal lamination method is the prior art, which will not be described further.

[0039] S3. Dip coating of the core: The body of the core has undergone two dip-coating treatments. The ...

Embodiment 3

[0042] This embodiment discloses a multi-way valve body cavity flow channel core, which is assembled and assembled by at least two cores, and the core is manufactured by the manufacturing method of the multi-way valve body cavity core of the above-mentioned embodiment 2 made. Using the above-mentioned Ni core to make the flow channel core in the valve body cavity of the multi-way valve can effectively improve the strength of the flow channel core and improve the qualification rate of the product under the condition of reducing the cost of core making.

[0043] The flow channel core is assembled by several pieces of Ni cores, which depends on the structure of the valve body cavity of the multi-way valve. Different from the existing runner core structure, in this embodiment, the upper and lower adjacent cores are matched by a positioning and top structure, that is, an upwardly extending plug is provided on the core located at the lower part. There is a positioning groove matche...

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Abstract

The invention discloses a multi-way valve body inner cavity mud core, a manufacturing method of the multi-way valve body inner cavity mud core and a manufactured runner core, and belongs to the technical field of casting sand core manufacturing. According to the multi-way valve body inner cavity mud core and the manufacturing method thereof, the molding sand is formed by mixing the ceramsite sand and the precoated sand, the mixed sand is manufactured into the mud core body through a hot coating method core shooter, and compared with a ceramsite core manufacturing scheme, the cost is controlled, and meanwhile the strength of the mud core is remarkably improved; meanwhile, the surface of the mud core body is sequentially coated with the anti-adhesion film layer and the high-strength fireproof coating in a brushing mode, the anti-adhesion film layer can rapidly form a film layer on the surface of the mud core and can prevent paint from immersing into the mud core to reduce the strength of the mud core, and the high-strength fireproof coating can improve the strength and fire resistance of the mud core; and the problem of core breakage caused by roasting the mud core by high temperature of molten iron is effectively prevented. Through organic combination of mixed sand and two coatings, the economic cost is lower than that of a ceramsite core manufacturing scheme, and meanwhile the strength and the fire resistance of the mud core are far higher than those of a mud core made of ceramsite.

Description

technical field [0001] The invention relates to a foundry sand core, and more particularly, to a multi-way valve body cavity core, a manufacturing method and a manufactured flow channel core. Background technique [0002] The multi-way valve is mainly used in construction machinery such as excavators, and is one of the core components of construction machinery. The structure of the multi-way valve body is complex, the inner cavity flow channel is tortuous and small, the valve holes and the flow channel holes are criss-crossed, the casting production is difficult, and the inner cavity flow channel is easy to produce seams and is not easy to clean, which has a great impact on the performance of the valve body. influences. [0003] The existing multi-way valve casting production process is to divide the internal flow channel core into multiple small coated cores, and then assemble these small coated cores to form the flow channel core. The core shooting machine is produced by...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22C15/24B22C3/00B22C9/10
CPCB22C15/24B22C3/00B22C9/103
Inventor 马运安曹霞
Owner LIYANG WANSHENG CASTING
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