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Multi-component glyoxal resin adhesive as well as preparation method and application thereof

A glyoxal resin, multi-component technology, applied in the field of materials, can solve the problems of low functionality, hidden danger of formaldehyde release in particleboard, sticking to hot pressing board, etc., to eliminate unpleasant odor, excellent internal bonding strength, pleasant usability effect

Pending Publication Date: 2022-07-15
SOUTHWEST FORESTRY UNIVERSITY
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  • Abstract
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  • Application Information

AI Technical Summary

Problems solved by technology

Due to the large amount of formaldehyde used in the synthesis process, there is a hidden danger of formaldehyde release during the use of particleboard
At the same time, due to the low functionality of formaldehyde, the overall performance of the resin adhesive is not high, which eventually leads to the poor physical and mechanical properties of the particleboard, especially the dimensional stability, which limits the scope of use of the particleboard.
[0003] Due to the use of formaldehyde series adhesives in the manufacturing process of particleboard, and the high temperature in the process of drying and hot pressing, the chemical bonds of wood molecules are broken to release small molecular compounds, etc., resulting in the pungent smell of particleboard products, which will continue for a period of time, giving Unpleasant feeling for the user
[0004] In order to eliminate the hidden danger of formaldehyde release, isocyanate adhesives can be used in the manufacturing process of particleboard, but isocyanate adhesives have the following disadvantages: 1) The price of isocyanate is usually 3 to 5 times that of formaldehyde series resins, and the production cost is high; 2) The use of When producing particleboard with isocyanate adhesives, problems such as sticking to hot-pressed boards are prone to occur, and a release agent is required; 3) Isocyanate is easy to react with water, so there should be no water in the metering and pumping system, which is different from the widely used water-soluble glue. Poor resin system compatibility; 4) Isocyanate monomers are highly toxic and usually need to be produced in a fully enclosed environment
The above factors limit the application of isocyanate adhesives in particleboard production, and the market share is only about 5%.
[0005] Although there are also reports on the use of biomass adhesives such as soybean protein adhesives to produce particleboard, large-scale industrial applications have not been realized due to factors such as production technology and raw materials.
[0006] In order to eliminate the smell of particleboard, some factories use deodorant, but the effect is not obvious

Method used

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  • Multi-component glyoxal resin adhesive as well as preparation method and application thereof
  • Multi-component glyoxal resin adhesive as well as preparation method and application thereof

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preparation example Construction

[0034] The preparation method of the multi-component glyoxal resin adhesive according to the present invention includes the preparation of glyoxal urea initial polymer GU, the preparation of glyoxal-urea-melamine initial polymer GUM, the preparation of multi-component glyoxal resin preparation, including:

[0035] A. Preparation of glyoxal urea initial stage polymer GU: add glyoxal in the formula proportion to the reaction kettle, add catalyst and urea in the formula proportion under stirring, react at a temperature of 50 ~ 100 ℃ for 10 ~ 60min to obtain ethylene glycol Dialdehyde urea initial polymer GU;

[0036] B. Preparation of glyoxal-urea-melamine initial polymer GUM: adjust the pH value of glyoxal-urea initial polymer GU to 4.0~7.5, add the melamine of the formula under stirring conditions, and react at a temperature of 40~90 ° C Obtain glyoxal-urea-melamine initial polymer GUM in 10~60min;

[0037]C. Preparation of multi-component glyoxal resin: adding the aliphatic ...

Embodiment 1

[0044] (1) in the reactor, add the glyoxal of metering, add catalyzer and urea under stirring, control the mol ratio of glyoxal and urea to be 1: 0.3~0.9, control temperature at 50 ℃, insulation reaction 10 minutes, obtains ethylene glycol. Dialdehyde urea initial polymer GU;

[0045] (2) Adjust the pH value between 4.0-7.5, add metered melamine to the reaction system under stirring, control the molar ratio of glyoxal to melamine to be 1: 0.1~0.7, control the temperature at 40 ° C, and keep the reaction for 60 minutes. Obtain glyoxal-urea-melamine initial polymer GUM;

[0046] (3) adding metered fatty amine compound to the reaction system under stirring, controlling the mol ratio of glyoxal and fatty amine to be 1: 0~0.5, after 20 minutes of insulation reaction, adjust the pH value to obtain multi-component glyoxal resin ;

[0047] (4) After mixing the multi-component glyoxal resin, shavings and Maillard reaction reagent according to the absolute dry weight ratio of 1:5~10:0...

Embodiment 2

[0051] (1) in reactor, add the glyoxal of metering, add catalyst and urea under stirring, control the mol ratio of glyoxal and urea to be 1: 0.3~0.9, control temperature at 100 ℃, insulation reaction 60 minutes, obtains ethylene glycol. Dialdehyde urea initial polymer GU;

[0052] (2) Adjust the pH value between 4.0-7.5, add metered melamine to the reaction system under stirring, control the molar ratio of glyoxal and melamine to be 1: 0.1~0.7, control the temperature at 90 ° C, and keep the reaction for 10 minutes, Obtain glyoxal-urea-melamine initial polymer GUM;

[0053] (3) adding metered aliphatic amine compound to the reaction system under stirring, controlling the mol ratio of glyoxal and aliphatic amine to be 1: 0~0.5, after 60 minutes of insulation reaction, adjust pH value to obtain multi-component glyoxal resin ;

[0054] (4) After mixing the multi-component glyoxal resin, shavings and Maillard reaction reagent according to the absolute dry weight ratio of 1:5~10:...

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Abstract

The invention discloses a multi-component glyoxal resin adhesive as well as a preparation method and application thereof. The multi-component glyoxal resin adhesive is composed of a glyoxal molecular chain segment, a urea molecular chain segment, a melamine molecular chain segment and a fatty amine molecular chain segment. The preparation method comprises the following steps: preparing a glyoxal urea initial polymer GU, preparing a glyoxal-urea-melamine initial polymer GUM, and preparing the multi-component glyoxal resin. The application is the application of the multi-component glyoxal resin adhesive in preparation of artificial boards. The glyoxal is used for replacing formaldehyde to synthesize the adhesive and is used for manufacturing the shaving board, the product is light in weight, high in strength, excellent in performance and free of hidden danger of formaldehyde release, meanwhile, due to the fact that the Maillard reaction is introduced in the preparation process of the shaving board, the shaving board product can be endowed with special fragrance, and unpleasant smell of the shaving board can be eliminated. The technology disclosed by the invention can also be used for producing medium-density fiberboards, plywood and other wood glued products.

Description

technical field [0001] The invention belongs to the technical field of materials, and in particular relates to a multi-component glyoxal resin adhesive and a preparation method and application thereof. Background technique [0002] Formaldehyde resin is the most important adhesive in the wood-based panel industry and is widely used in particleboard manufacturing. Due to the large amount of formaldehyde used in the synthesis process, there is a hidden danger of formaldehyde release during the use of particleboard. At the same time, due to the low functionality of formaldehyde, the overall performance of the resin adhesive is not high, which eventually leads to low physical and mechanical properties of particleboard, especially dimensional stability, which limits the use of particleboard. [0003] Due to the use of formaldehyde series adhesives in the manufacturing process of particleboard, and the high temperature in the drying and hot pressing process, the chemical bonds of...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C09J161/30B27D1/08B27N3/00C08G12/38
CPCC09J161/30C08G12/38B27N3/002B27D1/08
Inventor 杜官本邓书端王辉杨龙
Owner SOUTHWEST FORESTRY UNIVERSITY
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