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Factory for producing large-tonnage castings

A large tonnage, factory technology, applied in the field of casting, can solve the problems of large safety hazards and poor working environment, and achieve the effect of short circulation distance, improved operation efficiency, convenience and high efficiency

Pending Publication Date: 2022-06-03
KOCEL INTELLIGENT FOUNDRY IND INNOVATION CENT CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] In view of the above-mentioned problems of large potential safety hazards and poor working environment in traditional foundry factories, it is necessary to propose a factory for producing large-tonnage castings. The factory for producing large-tonnage castings has achieved no traffic, low dust, and low toxic gases. A high degree of automation is achieved between and within the process

Method used

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  • Factory for producing large-tonnage castings

Examples

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Comparison scheme
Effect test

Embodiment 1

[0023] Now take a large-tonnage steel casting factory with a total production capacity of 12,000 tons of steel castings as an example. The 20-ton product is a large product, and the technical solution of the present invention is described in detail below.

[0024] A factory for the production of large-tonnage cast iron castings has a rectangular projection and is provided with a first aisle and a second aisle, and the first aisle divides the factory into two in the length direction, such as figure 1 As shown, the left side is the first area, and the right side is the second area; the second aisle divides the first area into two in the width direction of the factory, as shown in figure 1 As shown, the upper part is the third area and the lower part is the fourth area.

[0025] In the third area, facing the direction of the first aisle, a core making area, a small part molding area, a large part modeling area, a boxing area and a cooling area are sequentially arranged, wherein ...

Embodiment 2

[0029]On the basis of Embodiment 1, the factory for producing large-tonnage castings can also be provided with a production accuracy area and a mold placement area. A third aisle is arranged parallel to the first aisle at a certain distance between the area and the small-piece closing and casting area, and the third aisle isolates the production accuracy area and the mold placement area from the production process operation area The production preparation area is provided at the position corresponding to the core-making area, and the mold placement area is provided at the position corresponding to the small-piece closing casting area. The production preparation area and the mold placement area are arranged at positions adjacent to the production operation area in the factory, which improves the switching efficiency between production preparation and production operation, and facilitates the timely disposal and maintenance of production accidents.

[0030] Several AGV transfer ...

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Abstract

A factory for producing large-tonnage castings is characterized in that a first passageway and a second passageway are arranged, and the first passageway divides the factory into a first area and a second area in the length direction; the core making area, the modeling area, the smelting area, the casting area, the cooling area and the knockout area are arranged in the first area, and the post-processing area is arranged in the second area; the second passage divides the second area into two parts in the width direction, namely a third area and a fourth area; the core-making area, the molding area, the knockout area and the cooling area are arranged in the third area, and the casting area and the smelting area are arranged in the fourth area. By reasonably arranging the position of the area of each process, the shortest circulation distance between the processes is realized, and the operation efficiency of a factory is improved; and large parts and small parts are separately arranged, so that convenience and high efficiency of operation are realized.

Description

technical field [0001] The present invention relates to the technical field of casting, in particular to a foundry factory. Background technique [0002] The continuous improvement of the country's environmental protection and safety requirements for the manufacturing industry, and the continuous development of industrial informatization, have a great impact on the health and life safety of workers. For the traditional foundry industry, which has a poor production environment and great potential safety hazards, how does it become green? , security, and informatization development have become the focus of the industry, and the status quo of the traditional foundry industry is: [0003] 1) Relying on driving for inter-process logistics, the problem is that the driving interference is serious, and the objects to be transported slide in the work space, which poses a great hidden danger to the safety of the operators; more than 70% of the accidents in the foundry are caused by dr...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22D47/02
CPCB22D47/02Y02P90/30
Inventor 贾帅红常涛卫飞龙马浩浩杨军
Owner KOCEL INTELLIGENT FOUNDRY IND INNOVATION CENT CO LTD
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