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Weighing interlocking automatic casting system and casting method

A casting system and automatic technology, applied in the direction of casting molds, casting mold components, casting equipment, etc., can solve the problems of non-quantitative casting, unreliable guarantee of personnel safety, high labor intensity of personnel, etc., and achieve convenient on-site process and safe operation, improve processing efficiency and safety, and ensure the effect of process production safety

Pending Publication Date: 2022-05-31
广东长信精密设备有限公司
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] In the current metal solution casting process, it is mainly manual casting through the spoon casting operation or casting equipment to disperse multi-process casting. The material transfer and high temperature environment during casting are likely to cause production accidents; The process mainly has the following problems: (1) The high-temperature mold is transferred by the operator wearing high-temperature gloves, and the safety of the personnel cannot be reliably guaranteed; (2) During the casting process, there is no quantitative casting and the casting is completed manually by personnel, which makes the labor intensity of the personnel Large, high risk factor, large demand for personnel, high production cost; (3) The existing technology adopts complex equipment, low degree of automation, difficult operation, low production efficiency, long operating time for employees, high safety hazard coefficient, and easy improper operation cause secondary pollution

Method used

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  • Weighing interlocking automatic casting system and casting method
  • Weighing interlocking automatic casting system and casting method
  • Weighing interlocking automatic casting system and casting method

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Embodiment

[0043] see Figure 1~7 , the present invention provides a weighing chain automatic casting system, the weighing chain automatic casting system includes a furnace feeding device, a furnace casting device, a mold assembly 19, a mold preheating device and a PLC control system 9;

[0044] The furnace feeding device is used to transport metal materials to the furnace casting device. In this embodiment, the furnace feeding device is a plate chain conveyor 1;

[0045] The mold preheating device is used to preheat the mold assembly to be cast. In this embodiment, the mold preheating device is set as a mold oven 8;

[0046] The melting furnace casting device includes a melting furnace 2, a weighing assembly and a conveying assembly; the melting furnace 2 is used for melting metal materials and casting molten metal into a mold assembly 19 located on a weighing platform 4; in this embodiment Among them, the melting material furnace 2 includes a furnace body and a first heating assembly ...

Embodiment 2

[0052] This embodiment provides a casting method, which uses the weighing chain automatic casting system in Embodiment 1, and specifically includes the following steps:

[0053] (1) Under the control of the PLC control system 9, the plate chain conveyor 1 automatically lifts the metal ingot to the feeding port of the melting furnace 2, and the metal ingot is automatically melted after the melting temperature is set and the metal ingot falls into the melting furnace 2;

[0054] (2) After the graphite mold 14 and the mold moving bracket 17 are combined and installed, put them into the placement area of ​​the steel frame track platform 12. After placing them, control the first hydraulic propulsion device 5 to move the mold assembly through the PLC control system 9 19 Push into the mold oven 8 for preheating, after the preheating is completed, an automatic alarm prompts for the next step;

[0055] (3) After the mold assembly 19 is preheated, the PLC control system 9 controls the f...

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Abstract

The invention belongs to the field of metal casting, and discloses a weighing interlocking automatic casting system and a casting method.The weighing interlocking automatic casting system comprises a smelting furnace feeding device, a smelting furnace casting device, a mold assembly, a mold preheating device and a control unit; the smelting furnace feeding device is used for conveying metal materials to the smelting furnace casting device; the mold preheating device is used for preheating a to-be-cast mold assembly; the smelting furnace casting device is used for melting metal materials and casting molten metal into the mold assembly located on the weighing platform. And the smelting furnace feeding device, the smelting furnace casting device and the mold preheating device are electrically connected with the control unit. According to the automatic casting system and the casting method, the production efficiency is high, the product quality is good, excessive control by personnel is not needed, the labor intensity of the personnel is reduced, the treatment efficiency is high, operation is more flexible and convenient, automatic continuous operation treatment can be achieved, the treatment efficiency and safety are greatly improved, and later maintenance is simple.

Description

technical field [0001] The invention belongs to the field of metal casting, and in particular relates to a weighing chain automatic casting system and a casting method. Background technique [0002] In the current metal solution casting process, it is mainly manual casting through the spoon casting operation or casting equipment to disperse multi-process casting. The material transfer and high temperature environment during casting are likely to cause production accidents; The process mainly has the following problems: (1) The high-temperature mold is transferred by the operator wearing high-temperature gloves, and the safety of the personnel cannot be reliably guaranteed; (2) During the casting process, there is no quantitative casting and the casting is completed manually by personnel, which makes the labor intensity of the personnel Large, high risk factor, large demand for personnel, high production cost; (3) The existing technology adopts complex equipment, low degree o...

Claims

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Application Information

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IPC IPC(8): B22D39/04B22D2/00B22C9/06B22D33/02B22D46/00
CPCB22D39/04B22D2/00B22D33/02B22C9/065B22D46/00
Inventor 严嘉明陈锦杰林路光吴伟平
Owner 广东长信精密设备有限公司
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