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A kind of automatic cutting method of carbon fiber laminate

An automatic cutting and laminated board technology, applied in metal processing and other directions, can solve the problems of increasing cutting paths, difficult cutting, high error rate, etc., and achieve the effects of improving structural strength, fast cutting operations, and expanding the scope of use

Active Publication Date: 2022-05-27
CHANGZHOU SINAJET SCI & TECH
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  • Abstract
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  • Claims
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AI Technical Summary

Problems solved by technology

[0002] At present, the thickness of domestic cutting carbon fiber prepreg is a thinner carbon fiber laminate made of single-layer prepreg or multi-layer prepreg stacked. The cutting thickness generally does not exceed 6mm. or other adhesives, the existing ultrasonic cutting technology is difficult to cut, the traditional cutting method is to use milling cutter processing, but the adhesive between the layers of carbon fiber laminates will form adhesion to the milling cutter, affecting the cutting quality , the cutting efficiency is low, and it is necessary to develop cutting technology for ultra-thick carbon fiber laminates to meet the application of existing manufacturing processes. It is mainly used in aerospace, wind power, automobile and other industries, and has great application development space and prospects
[0003] The existing domestic ultrasonic cutting tool has a flat-bottom design and no cutting edge, so when cutting thicker carbon fiber laminates, the cutting tool must cut into the inside of the material to be cut from the peripheral edge of the material to be cut, and then follow the design Cutting the contour of the material increases the cutting path, which affects the cutting efficiency and the utilization rate of the material to be cut, especially when cutting the cavity inside the material to be cut, it cannot meet the cutting process requirements
During the cutting process, the cutting depth needs to be adjusted every time the cutting tool is replaced. In the traditional operation mode, experienced operators need to set the knife manually. The knife setting process is complicated and the error rate is high.
The existing cutting tool is fixed by a flange connected by bolts. This installation method will cause the blade plane of the cutting tool to be randomly unstable when it is repeatedly installed. It is necessary to check the knife to confirm the blade plane

Method used

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  • A kind of automatic cutting method of carbon fiber laminate
  • A kind of automatic cutting method of carbon fiber laminate
  • A kind of automatic cutting method of carbon fiber laminate

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Embodiment Construction

[0039] like Figure 1-6It is a schematic diagram of the structure of the present invention, an automatic cutting method for carbon fiber laminates, using a cutting machine 1 equipped with an ultrasonic cutting tool 2, and the transverse section of the blade 21 of the cutting tool 2 is a slender rhombus. The tip of the rhombus forms a cutting edge, and the plane formed by its longer diagonal fitting is the cutting edge plane 22 , the cutting surface of the cutting edge 21 of the cutting tool 2 along the cutting edge plane 22 is a triangle, and the cutting edge of the cutting edge 21 is a triangle. There is a tool tip arc 23 and a cutting edge is provided at the place, including the following steps:

[0040] S1, pretreatment, put the carbon fiber laminate material 3 to be cut in the cold storage, arrange for cutting after partial thawing; freeze it in the cold storage to -18 ℃ to -12 ℃ for storage, and then place it at room temperature 20-25 ℃ before cutting for 1 -3h.

[0041...

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Abstract

The invention relates to the technical field of carbon fiber plate cutting, in particular to an automatic cutting method for carbon fiber laminated plates, using a cutting machine equipped with an ultrasonic cutting tool, pre-processing, laying the material to be cut, cutting into the interior of the material to be cut, and following the contour of the workpiece Wire cutting, complete cutting and other steps, through the use of customized ultrasonic cutting tools to achieve thick plate cutting or oblique cutting of carbon fiber laminates, and the cutting tool entry point can be arranged arbitrarily according to the contour line of the workpiece, the cutting path is short, the efficiency is high, and the inner cavity of the workpiece can be realized Cutting, layered cutting of ultra-thick plates, greatly expanding the use of ultra-thick carbon fiber laminates, improving the structural strength of carbon fiber products and processing efficiency after hardening, ultrasonic cutting tools can be exchanged at any time according to needs, automatically on the cutting machine Knife for precise and fast cutting.

Description

technical field [0001] The invention relates to the technical field of carbon fiber board cutting, in particular to an automatic cutting method of a carbon fiber laminate board. Background technique [0002] At present, the thickness of domestic cutting carbon fiber prepreg is a single-layer prepreg or a thin carbon fiber laminate stacked with multiple layers of prepreg, and the cutting thickness is generally not more than 6mm. Or other adhesives, the existing ultrasonic cutting technology is difficult to cut, the traditional cutting method is to use a milling cutter, but the adhesive between the layers of the carbon fiber laminate will form adhesion to the milling cutter, affecting the cutting quality , the cutting efficiency is low, and the cutting technology of ultra-thick carbon fiber laminates needs to be developed to meet the application of existing manufacturing processes, mainly used in aerospace, wind power generation, automobiles and other industries, and has great...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B26D1/00B26D7/08B26D7/32B26D5/00B26D7/26
Inventor 郑涛王福康徐芬周文军马朝勇谢涛
Owner CHANGZHOU SINAJET SCI & TECH
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