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Rubber hose and preparation method thereof

A rubber glue and rubber technology, applied in rubber layer products, chemical instruments and methods, tubular articles, etc., can solve the problems of large environmental pollution, dangerous raw materials, consumption of water and electricity and other resources, and achieve simple process settings and good compatibility. Sexual, easy-to-operate effects

Pending Publication Date: 2022-01-04
江苏鹏翎胶管有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

If the link of spraying chemical additives is directly removed, the inner tube will go through two processes of cooling and weaving after extrusion, and then directly cover the outer rubber. will have good adhesion
However, the connection method of the above-mentioned chemical additives has the following disadvantages: 1. The existing spray additives are all chemically synthesized chemicals, which will volatilize a small amount of toxic and harmful gases during use, and there are risks in the storage and transportation process, which belong to hazardous material
2. The residue and waste liquid after the use of chemical additives are toxic and harmful substances, which need to be discharged after special treatment. This process consumes resources such as water and electricity, and once a leak occurs, it will cause great pollution to the environment.
[0005] In view of this, it is very necessary and urgent to research and develop a new type of rubber pipe production process to alleviate the problem of large environmental pollution caused by the use of chemical additives in the production process of existing rubber hoses.

Method used

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  • Rubber hose and preparation method thereof
  • Rubber hose and preparation method thereof

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preparation example Construction

[0044] According to one aspect of the present invention, a kind of preparation method of above-mentioned rubber hose, described preparation method comprises the following steps:

[0045] Extrude the inner rubber layer on the mold core, weave the fiber-reinforced layer on the inner rubber layer after cooling, then perform heat treatment, and then extrude a layer of outer rubber layer on the fiber-reinforced layer to obtain a rubber hose.

[0046] In the preparation method of the rubber hose provided by the present invention, the preparation method first extrudes the inner rubber layer on the mold core, weaves the fiber reinforced layer on the inner rubber layer after cooling, then performs heat treatment, and then extrudes the inner rubber layer on the fiber reinforced layer. A layer of outer rubber layer is produced to obtain a rubber hose. Compared with the existing method of spraying chemical additives to change the shape of the inner tube to achieve the bonding effect, the ...

Embodiment 1

[0063] A kind of preparation method of rubber hose, described preparation method comprises the following steps:

[0064] (1) Extrude the inner rubber layer on the mold core, and obtain the inner rubber layer after cooling; then wind the inner tube onto a large mandrel, and then weave the individual inner tube, and then roll it on to obtain the coating Inner hose with fiber reinforcement;

[0065] The rubber type of the inner rubber layer is EPDM, the plasticizer is petroleum wax with a molecular weight of 6% to 8%, and the content of the plasticizer is 15 parts;

[0066] The fibers of the braided fiber reinforced layer are aramid yarns with a size of 1100date;

[0067] The specific extrusion process of the braided product is as follows: firstly, the core extrusion of the inner tube is completed at a speed of about 10m / min, and the upper roll is cooled for use, and then the inner tube is braided and covered with a reinforcing layer at a speed of 6m / min, and the upper roll Sta...

Embodiment 2

[0072] A kind of preparation method of rubber hose, described preparation method comprises the following steps:

[0073] (1), with embodiment 1;

[0074] (2), heat-treating the inner rubber tube coated with the fiber reinforced layer, then extruding a layer of outer rubber layer on the fiber reinforced layer to obtain the rubber rubber tube;

[0075] The glue kind of described outer glue layer is with embodiment 1;

[0076] Such as figure 2 As shown, the heat source of the heat treatment in this embodiment is a thermocouple heating heat source. In the thermocouple heating method, due to the excellent thermal conductivity of ceramics, setting it at 500°C can ensure that the surface temperature of the product reaches 90-100°C. qualified.

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Abstract

The invention provides a rubber hose and a preparation method thereof, and relates to the technical field of rubber hose preparation. The rubber hose sequentially comprises an inner rubber layer, a fiber reinforced layer and an outer rubber layer from inside to outside. A plasticizer in the rubber material of the inner rubber layer is paraffin oil, the molecular weight of Ca in the paraffin oil is 6-8%, and the paraffin oil is a plasticizer with active small molecules. The inner rubber layer added with the plasticizer can move towards the surface of an inner rubber pipe after being baked at high temperature, so that the surface of the inner pipe is relatively high in oiliness. Therefore, when the inner pipe is heated and then passes through an outer rubber extruder, the inner pipe is in a high-temperature soft state, the surface of the inner pipe has certain oiliness, and the inner and outer rubber adhesion of a product can be well guaranteed.

Description

technical field [0001] The invention relates to the technical field of rubber hose preparation, in particular to a rubber hose and a preparation method thereof. Background technique [0002] At present, the pipelines produced by various materials and processes have a three-layer or more structure. The main reason is that in order to ensure the pressure-bearing performance of the product, it is necessary to add a reinforcement layer, because the material of the reinforcement layer itself has no compatibility with the rubber. , the adhesive performance of the inner and outer rubber is not good due to the existence of the reinforcement layer. The existing solution is to complete the production of the inner rubber, and after the weaving process of the reinforcement layer is completed, spray chemical additives to dissolve and differentiate the surface of the inner rubber. After the inner rubber material melts, part of the rubber material penetrates through the gap of the reinforc...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B32B1/08B32B25/16B32B25/10B32B25/08B32B27/02B32B27/34B32B27/06B29D23/00
CPCB32B1/08B32B25/16B32B25/10B32B25/08B32B5/02B29D23/001B32B2262/0269B32B2597/00
Inventor 王志方刘元浩华欣倩赵玉明薛俊芳
Owner 江苏鹏翎胶管有限公司
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