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Full-specification box leather error prevention detection system and method

A detection system and error prevention technology, applied in the field of the tobacco industry, can solve the problems of the box skin being unable to meet the demand, unsuitable for on-site use, cumbersome operation, etc., and achieve the effect of optimizing the interactive interface, saving space, and saving modification costs.

Pending Publication Date: 2021-12-21
ZHANGJIAKOU CIGARETTE FACTORY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] 1. It is necessary to re-enter the serial number when changing the brand, and the operation is cumbersome;
[0006] 2. It needs to use an independent industrial computer, which takes up space and is not suitable for on-site use;
[0007] 3. It can only scan barcodes, and cannot meet the demand for cases using QR codes;
[0008] 4. It can only be applied to the leather material with a fixed barcode position. When replacing the leather with other specifications, it is necessary to re-adjust the detection position or even more inspections to complete

Method used

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  • Full-specification box leather error prevention detection system and method
  • Full-specification box leather error prevention detection system and method
  • Full-specification box leather error prevention detection system and method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0054] refer to Figure 1~2 , a full-scale box leather error-proof detection system, including

[0055] Packing machine and code scanning device 7;

[0056] The box packing machine is a YP11 type box packing machine, which includes a feeding and discharging device, a tape sealing device 2, an electric control cabinet 3 and an industrial computer 4.

[0057] The feeding and discharging device includes the rod cigarette feed passage 11 and the sealing discharge passage 8 arranged on the left and right sides of the case packing machine, wherein the rod cigarette feed passage 11 is a belt conveying passage, and the sealing discharge passage 8 is a roller Shaft transmission channels are used to transport cigarettes and packaged cigarette boxes respectively; the feeding and discharging device also includes a carton feeding turntable 12 arranged above the electric control cabinet 3, which is used for conveying cartons to be packaged, and cartons are fed into A number of cases are r...

Embodiment 2

[0062] This embodiment is a kind of full specification box skin anti-error detection method, refer to image 3 , which includes:

[0063] S1, equipment installation

[0064] Fix the code scanning device 7 at an appropriate height above the box packer through the detection bracket 6;

[0065] S2, line connection

[0066] Each functional port of the code scanning device 7 is communicatively connected with the industrial computer 4 and the electric control cabinet 3, and connected to a power supply;

[0067] S3, device debugging

[0068] Perform function debugging and height adjustment, focus correction, and image acquisition time interval (200ms) setting of each function port of the code scanning device 7, and control the input of the code scanning device 7 and receive its output signal through the industrial computer 4PLC controller, where IN1 input The terminal is used to trigger the dynamic multi-frame decoding signal in a single cycle, the IN2 input terminal is used to t...

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Abstract

The invention discloses a full-specification box leather error prevention detection system and method. The full-specification box leather error prevention detection system comprises a box filling machine and a code scanning device, wherein the box filling machine comprises feeding and discharging channels, an adhesive tape sealing device, an electric control cabinet and an industrial personal computer; the code scanning device is installed above the box filling machine in a height-adjustable mode; and the code scanning device is connected with the electric control cabinet through a circuit and connected with the industrial personal computer through a data line. According to the full-specification box leather error prevention detection system and method, through the intelligent code scanning device, real-time monitoring of the full-specification box filling machine box leather plate numbers can be realized based on the dynamic decoding and heat map scanning technologies, thus the system and the method can be suitable for box leather products with various materials and bar code positions, and the maintenance-free and adjustment-free detection system is realized; and the YP11 box filling machine and the industrial personal computer are used for automatically triggering a box leather detection signal, thus the functions such as one-dimensional bar code, two-dimensional bar code and multi-code concurrent shooting real-time decoding and judgment can be achieved, and the high-compatibility and high-accuracy system judgment is achieved.

Description

technical field [0001] The invention relates to the tobacco industry, in particular to an error-proof detection system and method for full-size box skins of a box packing machine based on dynamic decoding and heat map scanning technology. Background technique [0002] In recent years, the State Tobacco Monopoly Administration has focused on promoting the construction of a "resource-saving and environment-friendly" enterprise in the tobacco industry. There are many brands and specifications of box skins in our factory, and some box materials are used for secondary reuse. During the use of incoming materials, it is often found that box skins are mixed. If non-produced brand box skins are used, it will cause serious quality problems. Accidents; moreover, the position of the barcode is uncertain for boxes of different brands, specifications, and materials. It is difficult to scan the code in the traditional sense to achieve full-coverage scanning. Multiple detectors and position...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B65B57/00B65B57/04
CPCB65B57/00B65B57/04
Inventor 王金金姝彬王伟赵海挺李靖张维琛陈利福郑雨龙李斌李端端席美霞杨晓华
Owner ZHANGJIAKOU CIGARETTE FACTORY
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