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X-ray weld defect detection method based on convolutional neural network

A convolutional neural network and defect detection technology, applied in the field of welding defect detection, can solve the problems of low contrast between defects and background, small target area, etc., and achieve the effect of improving the phenomenon of gradient disappearance, strong attention, and enhancing network learning ability

Active Publication Date: 2021-11-19
HEBEI UNIV OF TECH
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Problems solved by technology

[0006] Aiming at the characteristics of small target area of ​​weld defects and low contrast between defects and background, the present invention proposes a method for detecting weld defects based on convolutional neural network

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  • X-ray weld defect detection method based on convolutional neural network
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Embodiment Construction

[0045] The specific implementation of the present invention will be described more fully and clearly below in conjunction with the accompanying drawings of the embodiments of the present invention. Apparently, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without any creative work belong to the scope of the present invention.

[0046] The present invention is a kind of X-ray weld defect detection method based on convolutional neural network, this method is used for weld defect detection and identification, mainly comprises the following steps:

[0047] (1) Weld dataset preparation

[0048] as attached figure 1 As shown, the original picture of the welding seam defect data set used in the present invention has not been processed, and the size of the original picture is more than 3000*1000. In this emb...

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Abstract

The invention relates to an X-ray weld defect detection method based on a convolutional neural network, and the method comprises the following steps that a weld image data set containing different types of weld defects is built, and all weld images in the data set are marked with weld labels; an AF-RCNN model is established, wherein the AF-RCNN model comprises a backbone network module, a region generation module and a target classification and position regression module; the backbone network module adopts a residual network (ResNet) and a feature pyramid network (FPN) structure, an efficient convolution attention module is introduced between the residual network (ResNet) and the feature pyramid network (FPN) to enhance the learning ability of the network for unobvious defects and small target features, and a CIOU loss function is introduced to enhance the positioning ability of aiming frames; and an AF-RCNN model is trained by using the established data set, wherein the AF-RCNN model is used for classifying and positioning weld defects. The accuracy of all defects reaches 94% or above, and the detection speed is 11.65 FPS.

Description

technical field [0001] The invention belongs to the field of welding defect detection, and in particular relates to a method for detecting weld defects based on a convolutional neural network. Background technique [0002] Welded structures have been widely used in many fields, such as construction, vehicle, aerospace, railway, petrochemical and mechanical electrical. Due to the difference in environmental conditions and welding techniques, welding defects are inevitable during the welding process, so it is very important to check the quality of welds to ensure the reliability and safety of the structure. X-ray weld defect detection is one of the most commonly used non-destructive testing methods to detect welding quality. Researchers have done a lot of research on automatic detection of X-ray weld defects, and have achieved many important results. [0003] In the field of weld defect detection, traditional detection methods require inspectors to have sufficient experience ...

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G06T7/00G06K9/32G06K9/62G06N3/04
CPCG06T7/0004G06T2207/30152G06N3/045G06F18/253Y02P90/30
Inventor 刘卫朋山圣旗王睿陈海永孙嘉明崔晓锋
Owner HEBEI UNIV OF TECH
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