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All-round intelligent smelting slag fishing robot

An all-round, robotic technology, applied in the direction of manipulator, mechanical cleaning, charging processing type, etc., can solve the problems of not being able to grasp the smelting furnace scum in all directions, polluting the production site of production equipment, and major safety risks. The scope of application, the effect of improving the grasping accuracy, and improving the flexibility of the equipment

Pending Publication Date: 2021-01-05
QINGZHOU CHENTAI MASCH & EQUIP TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] 1. During the slag removal operation, due to the poor flexibility of the above-mentioned slag removal equipment, the gripper of the slag removal machine cannot grasp the scum in the smelting furnace in all directions. Taking dead corners requires manual cleaning, which is time-consuming, labor-intensive, and poses a greater safety risk
[0007] 2. The above-mentioned slag removal device includes slag removal, slag transportation and slag discharge, but the above-mentioned mechanism shakes and vibrates relatively violently during operation, and the operation stability is poor. As a result, during the slag removal process, on the one hand, it is easy to Inaccurate grasping occurs; on the other hand, the dross grasped by the gripper is easy to fall into the melting furnace due to the vibration and shaking of the mechanism, causing molten iron to splash, which not only causes waste of molten iron, but also has a greater safety hazard. risk
Shaking and falling will pollute the production equipment and the production site, making it difficult to clean up later
[0008] In summary, there are obviously inconveniences and defects in the actual use of the existing technology, so it is necessary to improve

Method used

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  • All-round intelligent smelting slag fishing robot
  • All-round intelligent smelting slag fishing robot
  • All-round intelligent smelting slag fishing robot

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0046] Such as Figure 1-5As shown together, this embodiment provides an all-round intelligent smelting slag removal robot, which includes a grasping mechanism for performing slag removal, an operating mechanism that drives the grasping mechanism to move in multiple directions, and maintains the grasping mechanism to keep vertical during the movement process. The balance mechanism; one end of the operating mechanism is connected to the base 1, and the other end is connected to the grasping mechanism. One end of the balance mechanism is connected to the grasping mechanism, and the other end is connected to the base 1. Institutional connections.

[0047] The base 1 is fixed on the ground, and a slewing support 2 is installed on the slewing support 2, and a slewing disk 3 is installed on the slewing support 2; the slewing support 2 is connected with the first servo motor 4, and the first servo motor 4 Drive the slewing bearing 2 to drive the slewing disk 3 to rotate, so that the...

Embodiment 2

[0067] Such as Figure 6-7 As shown together, this embodiment provides an all-round intelligent smelting and slag removal robot. The difference between this embodiment and Embodiment 1 is that the grasping mechanism is a split gripper assembly 15, and the split gripper The hand assembly 15 includes two grippers 151 arranged symmetrically, and the two grippers 151 are connected with the opening and closing mechanism 152, and the opening and closing are realized through the opening and closing mechanism 152, and the opening and closing mechanism 152 is connected with the telescopic rod of the oil cylinder 153 , the opening and closing mechanism 152 is driven by the oil cylinder 153 to realize the opening and closing of the split gripper assembly 15 .

[0068] The opening and closing mechanism 152 is arranged on a fixing frame 155 , and the fixing frame 155 is fixed on the connecting arm 8 so as to be connected to the running mechanism through the split handle assembly 15 .

[0...

Embodiment 3

[0072] Such as Figure 8 As shown, this embodiment provides an all-round intelligent smelting and slag removal robot. The difference between this embodiment and Embodiment 2 is that both the gripper 151 and the slag removal gripper 154 are toothed structures.

[0073] The slag removal robot described in the present invention can use hydraulic, electric, pneumatic, and mechanical powers to realize remote control operation, realize automatic operation, and realize long-distance slag removal; it is mainly suitable for steel, iron, copper, aluminum, and various non-ferrous metals, smelting Process waste removal.

[0074] The setting of the running mechanism in the present invention can make the running mechanism drive the grasping mechanism to move up and down at equal distances, and move back and forth at equal heights through the linkage of the second servo motor and the third servo motor, and the second servo motor does not act Under the circumstances, the independent action o...

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Abstract

The invention discloses an all-round intelligent smelting slag fishing robot, and is suitable for removing waste slag in the smelting process of steel, iron, copper, aluminum and various non-ferrous metals. The slag fishing robot comprises a grabbing mechanism used for executing slag fishing, an operation mechanism which drives the grabbing mechanism to move in multiple directions and a balance mechanism which maintains the grabbing mechanism to be perpendicular in the moving process, one end of the operation mechanism is connected to the base, the other end of the operation mechanism is connected with the grabbing mechanism, one end of the balance mechanism is connected with the grabbing mechanism, the other end of the balance mechanism is connected with the base, and the middle of the balance mechanism is connected with the operation mechanism. According to the all-round intelligent smelting slag fishing robot, the flexibility of the robot can be improved, and slag fishing dead angles are avoided, the operation stability of the robot can be improved, the phenomena of shaking and vibration in the operation process of the robot are effectively reduced, the grabbing accuracy is improved, and molten iron splashing and robot pollution caused by dross falling due to shaking and vibration are avoided.

Description

technical field [0001] The invention relates to an all-round intelligent smelting slag scooping robot, which belongs to the technical field of metal smelting equipment. Background technique [0002] As we all know, a large amount of scum will be generated during the metal smelting process, which will float on the inner surface of the smelting furnace or adhere to the inner wall of the furnace. If the scum is not cleaned, it will affect the quality of molten iron and castings. However, manual slag removal requires the slag remover to wear thick protective tools and use a long iron fork to pick slag outside the furnace. This method is not only dirty when picking slag many times, but also it is not safe to splash molten iron during the process. The temperature in the furnace can reach 1,500 degrees Celsius, especially in summer, around the furnace mouth can reach hundreds of degrees Celsius, the working environment is very harsh, and it is also dangerous. Moreover, the scum ha...

Claims

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Application Information

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IPC IPC(8): B22D43/00B22D1/00B25J9/10B25J15/00B25J19/00F27D3/15F27D25/00
CPCB22D43/005B22D1/00B25J9/106B25J19/0008B25J15/00F27D3/1554F27D25/001F27M2003/13
Inventor 吴国伟吴坤凡
Owner QINGZHOU CHENTAI MASCH & EQUIP TECH CO LTD
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