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Improved galvanization process of power pole

A power pole and process technology, applied in the field of galvanizing process of power poles, can solve the problems of unreasonable matching of process parameters, high operator experience requirements, unreasonable process settings, etc., so as to avoid over-pickling and improve labor. environment, the effect of improving the resistance to atmospheric corrosion

Pending Publication Date: 2020-12-11
江苏银河钢杆有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Most of the existing electric pole galvanizing processes have unreasonable process settings, unreasonable process parameters, and high requirements for operator experience, resulting in high production costs, low product quality, and low yield
In addition, the connection parts of the power poles are all connected by bolts. If the connection parts are galvanized, the friction surface of the contact surface will be greatly reduced, which will cause the connection parts to loosen with the increase of time and load, and eventually appear Security risks

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0019] An improved galvanizing process for power poles according to the present invention is characterized in that it comprises the following steps,

[0020] (1) Pickling and phosphating the power pole;

[0021] (2) Burn the power pole;

[0022] (3) Grinding the power pole;

[0023] (4) Dip the power rod in the plating aid, put the power rod into the pressure vacuum tank, the vacuum pressure is 0.45Mpa, then suck the dipping aid in negative pressure, the dipping aid is 12mm higher than the product, continue vacuuming for 35 minutes, Then slowly release the pressure to normal pressure, then soak for 8 minutes, then take out the product and put it on a drier to shake off the dipping flux, wherein the dipping flux adopts 19% ammonium chloride, 2.8% zinc chloride, 2.5% sodium bicarbonate mixed liquid, keep the temperature at 68°C for 8 minutes;

[0024] (5) The electric rod is hot-dip galvanized, and the temperature of the zinc bath, the dipping time and the speed at which the ...

Embodiment 2

[0032] An improved galvanizing process for power poles according to the present invention is characterized in that it comprises the following steps,

[0033] (1) Pickling and phosphating the power pole;

[0034] (2) Burn the power pole;

[0035] (3) Grinding the power pole;

[0036] (4) Dip the power rod in the plating aid, put the power rod into the pressure vacuum tank, the vacuum pressure is 0.55Mpa, then suck the dipping aid in negative pressure, the dipping aid is 16mm higher than the product, continue to vacuum for 42 minutes, Then slowly release the pressure to normal pressure, then soak for 8 minutes, then take out the product and put it on a drier to shake off the dipping flux, wherein the dipping flux adopts 21% ammonium chloride, 3.1% zinc chloride, 3.4% sodium bicarbonate mixed liquid, keep the temperature at 72°C for 6 minutes;

[0037] (5) Hot-dip galvanizing for the electric rod, and control the temperature of the zinc bath, the dipping time and the speed at ...

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PUM

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Abstract

The invention relates to an improved galvanization process for a power pole. The improved galvanization process for the electric pole comprises the following steps of (1) carrying out acid pickling and phosphating on the power pole; (2) firing the power pole; (3) polishing the power pole; (4) soaking the power pole in a plating assistant agent; (5) carrying out hot galvanizing on the power pole; (6) carrying out air blowing on the galvanized power pole; (7) putting the power pole subjected to air blowing into a clear water cooling pool for cooling; (8) passivating the cooled power pole; and (9) carrying out anti-friction treatment on the passivated power pole by using an anti-friction treatment agent. According to the the improved galvanization process for the electric pole provided by theinvention, the process is reasonable, the manufacturing cost is low, the product quality is high, and the friction coefficient is effectively increased.

Description

technical field [0001] The invention relates to a galvanizing process, in particular to a galvanizing process for power poles. Background technique [0002] Most of the existing electric pole galvanizing processes have unreasonable process settings, unreasonable process parameters, and high requirements for operator experience, resulting in high production costs, low product quality, and low yield. In addition, the connection parts of the power poles are all connected by bolts. If the connection parts are galvanized, the friction surface of the contact surface will be greatly reduced, which will cause the connection parts to loosen with the increase of time and load, and eventually appear Security risks. Contents of the invention [0003] Purpose of the invention: the purpose of the present invention is to overcome the deficiencies in the prior art and provide a galvanizing process for the improved power pole with reasonable process, low manufacturing cost, high product q...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C23C2/02C23C2/06C23C2/18C23C22/08
CPCC23C2/02C23C2/06C23C2/18C23C22/08
Inventor 邵赛军周霖韬
Owner 江苏银河钢杆有限公司
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