Novel inner hexagonal screw plug blank forming process

A hexagonal screw plug and forming process technology, applied in the field of inner hexagonal plug blank forming technology, can solve the problems that the product is difficult to meet the expected performance and requirements, the wrench tool is not suitable for fastening with high torque, and the surface of the inner hexagon is not smooth. Effects of reducing adverse defects, good high pressure resistance, and tight molecular structure

Inactive Publication Date: 2020-11-27
任奋
View PDF7 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The advantages of flexible operation and high precision of the inner hexagon; however, due to the punching process of the cutting process, cutting residues will be generated after processing, so it is not suitable for surface treatment with pickling, and during the punching process, the processing of the inner hexagon The reserved hole will be deeper than the depth of the inner hexagon, and the surface of the inner hexagon processed by cutting is not smooth, and the surrounding strength of the inner hexagon is weak, so it is not suitable for fastening with a large torque of the wrench tool; because the existing technology is used to make the inner hexagon plug The blank technology has its own advantages and disadvantages, which will make it difficult for the products processed by the existing technology to meet the expected performance and requirements, and because of the shortcomings of the existing technology used to make the hexagon socket plug blank, it will also cause various problems to the product. Unfavorable defects, so an improved processing technology is needed to solve the above-mentioned problems in the existing hexagon socket plug blank forming process

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Novel inner hexagonal screw plug blank forming process
  • Novel inner hexagonal screw plug blank forming process
  • Novel inner hexagonal screw plug blank forming process

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0035] A novel process for forming blanks of inner hexagon plugs, comprising the following steps:

[0036] Step 1, raw material preparation: select the round steel whose outer wall diameter is smaller than the outer diameter of the hexagon socket plug blank to be produced by 0.4mm and can be annealed as the raw material for making the hexagon socket plug blank;

[0037] Step 2. Raw material detection: detect the raw materials prepared in step 1. The detection steps are:

[0038] (1) Verify that the diameter of the raw material tested is the diameter required for the production of the current hexagon socket plug blank;

[0039] (2) Detect whether the surface of the raw material is complete without cracks, wear or defects;

[0040] (3) Detect whether the phosphating layer on the surface of the raw material has come off;

[0041] Then use the ZCT series ultrasonic non-destructive flaw detector to detect whether there is any damage inside the steel with qualified appearance, and...

Embodiment 2

[0048] A novel process for forming blanks of inner hexagon plugs, comprising the following steps:

[0049] Step 1, raw material preparation: select the round steel whose outer wall diameter is smaller than the outer diameter of the hexagon socket plug blank to be produced by 0.4mm and can be annealed as the raw material for making the hexagon socket plug blank;

[0050] Step 2. Raw material detection: detect the raw materials prepared in step 1. The detection steps are:

[0051] (1) Verify that the diameter of the raw material tested is the diameter required for the production of the current hexagon socket plug blank;

[0052] (2) Detect whether the surface of the raw material is complete without cracks, wear or defects;

[0053] (3) Detect whether the phosphating layer on the surface of the raw material has come off;

[0054] Then use the ZCT series ultrasonic non-destructive flaw detector to detect whether there is any damage inside the steel with qualified appearance, and...

Embodiment 3

[0061] A novel process for forming blanks of inner hexagon plugs, comprising the following steps:

[0062] Step 1. Raw material preparation: Prepare several annealable round steels required for making the hexagon socket plug blank, the outer wall diameter of the raw material needs to be 0.5 mm or 1 mm smaller than the outer diameter of the hex socket socket plug blank to be produced,

[0063] Step 2. Raw material detection: detect the raw materials prepared in step 1. The detection steps are:

[0064] (1) Verify that the diameter of the raw material tested is the diameter required for the production of the current hexagon socket plug blank;

[0065] (2) Detect whether the surface of the raw material is complete without cracks, wear or defects;

[0066] (3) Detect whether the phosphating layer on the surface of the raw material has come off;

[0067] Then use the ZCT series ultrasonic non-destructive flaw detector to detect whether there is any damage inside the steel with qu...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention discloses a novel inner hexagonal screw plug blank forming process. The novel inner hexagonal screw plug blank forming process comprises the steps of raw material preparation, raw material detection, qualified raw material feeding, material annealing, processing and the like, after a material with the outer diameter larger than the outer diameter of a product is feed and subjected toannealing and heat preservation, the Rockwell hardness of material is lower than zero degree, and subsequent extrusion and drawing are carried out to obtain a blank. On the basis of the process in the prior art, the technological process with a better effect is obtained through multiple tests, the adverse defects of independent use of various processes on the product can be effectively reduced, and the high-performance blank is provided for a user; and a raw material finished product with high strength and excellent performance can be produced, and the produced raw material blank has good high-pressure resistance and high-temperature resistance properties.

Description

technical field [0001] The invention relates to the technical field of forming technology for hexagonal socket plug blanks, in particular to a novel forming process for blanks of internal hexagonal screw plugs. Background technique [0002] Screw plugs are parts that are connected by threads to prevent liquid leakage. The threads can be standard threads or pipe threads. Hexagon socket plugs, 60° conical pipe thread socket socket socket socket socket sockets, external hexagon socket socket sockets, pipe thread external hexagon socket sockets, cylindrical head sockets, high pressure socket sockets and water plug washers, among others, the application of socket socket socket socket sockets The most widely, hexagon socket plug processing needs to be processed into hexagon socket plug blanks first, and the existing processing blanks include cold heading process, hot forging process and cutting process; the cold heading process is to anneal and cool the material smaller than the o...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Applications(China)
IPC IPC(8): B23P15/00C21D1/26
CPCB23P15/00C21D1/26
Inventor 任开乐任奋
Owner 任奋
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products