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Intelligent air compressor base positioning tool for serial bulk vehicle and application method

A technology for positioning tooling and air compressors, used in auxiliary devices, manufacturing tools, metal processing equipment, etc., can solve the problems of reduced production efficiency, low work efficiency, and difficult assembly, and achieve the effect of high-efficiency compaction.

Pending Publication Date: 2020-11-27
ANHUI XINGMA SPECIAL PURPOSE VEHICLE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The base of the air compressor in the existing workshop is manually welded. During the process, it is impossible to ensure that the welded parts of the base of the air compressor will not move. If there is a position deviation, the entire base will be retaliated or re-welded after being cut off, and the production efficiency will be greatly reduced. At the same time, during the welding process, the welded parts will have a certain amount of deformation due to the absence of external pressure objects at the weld seam, resulting in difficult subsequent assembly, poor welding quality, low work efficiency, and high labor intensity for employees.

Method used

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  • Intelligent air compressor base positioning tool for serial bulk vehicle and application method
  • Intelligent air compressor base positioning tool for serial bulk vehicle and application method
  • Intelligent air compressor base positioning tool for serial bulk vehicle and application method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032] Such as Figure 1 to Figure 3 As shown, the intelligent series bulk vehicle air compressor base positioning tooling includes a working platform 1 on which a limiting plate 2, a pressing unit and a locking unit are installed, and the pressing unit includes a fixing seat 3 , a rotating shaft 4 and a pressing structure, the fixed seat 3 is fixedly connected to the left side of the upper surface of the working platform 1, the rotating shaft 4 is installed on the fixing seat 3, and the rotating shaft 4 is provided with a pressing structure, so The locking unit includes a fixed seat 2 5 and a locking structure, the fixed seat 2 5 is fixedly connected to the right side of the upper surface of the working platform 1, and the fixed seat 2 5 is rotatably connected with a locking structure, through the pressing After the tight structure presses the base of the air compressor, it is fitted and connected with the locking structure and locked. Rotate the compression structure to the...

Embodiment 2

[0039] Such as Figure 4 As shown, the difference from Embodiment 1 is that the upper surface of the pressure plate 9 located at the connecting notch 10 is fixedly connected with a wedge-shaped block 13, and the adjustment rod 2 11 is overlaid with a wedge-shaped block 1 13. The second wedge block 14, the first wedge block 13 and the second wedge block 14 prevent the adjustment rod two 11 from disengaging from the connection notch 10. Wedge block one 13, wedge block two 14 are used in conjunction with nut two 12, nut one 8 and connection notch 10 to be able to realize more efficient compression effect, can also guarantee simultaneously that pressing plate is in horizontal state after compression.

[0040] In a further preferred solution in this embodiment, a compression spring 15 is sleeved on the adjustment rod 7 , and the compression spring 15 is arranged between the pressure plate 9 and the nut 8 . It can ensure the compression effect of the device and the horizontal effec...

Embodiment 3

[0042] The method of using the intelligent series bulk truck air compressor base positioning tool includes the following steps:

[0043] A. First, install the base of the air compressor on the working platform 1 according to the position of the limit plate 2. When installing, the base of the air compressor first pushes the horizontal part of the sub-plate 17 to make it rotate. When it rotates to 90 degrees, the horizontal part becomes In a vertical state, the vertical part becomes a horizontal state and limits the lower part of the air compressor base under the action of the pusher 18;

[0044] B. Then adjust the nut one 8 to the proper position first, then rotate the adjustment rod one 7, the adjustment rod one 7 rotates through the sleeve 6 and the rotating shaft 4, until the pressure plate 9 is placed flat on the upper part of the air compressor base;

[0045] C. Adjust nut two 12 to a suitable position, and then rotate the adjustment rod two 11 so that the adjustment rod t...

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Abstract

The invention discloses an intelligent air compressor base positioning tool for a serial bulk vehicle and an application method and belongs to the technical field of welding tools of air compressors for vehicles. The tool is provided with a working platform, a limiting plate, a compression unit and a locking unit. A rotating shaft is rotated above the air compressor base through a compression structure and then the compression structure is locked by a locking structure, so that the compression effect is ensured and deviation in a welding process is prevented, and therefore, the welding qualityof the air compressor base is further ensured. The technical problem that the follow-up assembling difficulty is great, the welding quality is poor, the work efficiency is low and the labor intensityof staff is large as the welding deformation cannot be reduced when the air compressor base is welded by existing workshop staff effectively.

Description

technical field [0001] The invention relates to the technical field of welding tooling for vehicle air compressors, in particular to an intelligent series of bulk vehicle air compressor base positioning tooling and a method of use. Background technique [0002] Vehicle air compressor, also known as air compressor (English: air compressor) is the main body of the air source device. It is a device that converts the mechanical energy of the prime mover (usually an electric motor) into gas pressure energy. It is a device for compressing air. Air pressure generating device. The air compressor for bulk vehicles is used to compress the powder in the bulk tank out of the bulk tank through air compression. The base of the air compressor in the existing workshop is manually welded. During the process, it is impossible to ensure that the welded parts of the base of the air compressor will not move. If there is a position deviation, the entire base will be retaliated or re-welded after...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K37/04
CPCB23K37/0443
Inventor 于文龙印文杰杨艳朋黄建成
Owner ANHUI XINGMA SPECIAL PURPOSE VEHICLE
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