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Continuous blowing process for high-grade matte

A high-grade, matte technology, applied in the direction of improving process efficiency, etc., can solve problems such as increased production costs, capital backlog, and impact on company operations, and achieve the effect of small loss and small fluctuations in temperature changes

Active Publication Date: 2020-09-22
HUADING COPPER DEV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

During production, it is transported to the furnace by a belt to control the temperature. During the slow cooling process, vehicle transportation and crusher crushing are required, and necessary production equipment such as transportation belts and silos need to be specially added, which indirectly causes production costs. A large amount of intermediate materials will also cause a backlog of funds and affect the operation of the company
[0003] Secondly, during the blowing process, the oxygen lance is in the blister copper layer. Due to the complexity of the furnace materials, it is difficult to control the heat balance in the furnace. The melt level in the furnace may be high or low, and it is easy to cause oxygen lance and oxygen lance bricks Burning loss, affecting the service life of the furnace body

Method used

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  • Continuous blowing process for high-grade matte
  • Continuous blowing process for high-grade matte

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] A kind of high-grade matte continuous blowing process in the present embodiment comprises the following steps:

[0029] Step S1: The smelting bottom blowing furnace sends the hot matte to the blowing furnace regularly at a rate of 24 tons per hour through the connecting chute, wherein the grade of the hot matte is 76%-78%;

[0030] Step S2: Open the compressed air valve and the oxygen valve, set the oxygen lance into the furnace at an angle of 30°, and the oxygen lance mouth is 190mm from the furnace bottom. The copper layer is directly supplied with air and oxygen, so that the total air volume entering the furnace is maintained at 12000Nm / h, the amount of oxygen entering the furnace is maintained at 500-1200Nm / h, and the oxygen-enriched oxygen concentration in the furnace is 21.3%, and then the furnace body is turned to blowing position for blowing;

[0031] Step S3: During the blowing process, the blowing slag, matte and blister copper form a three-phase structure ac...

Embodiment 2

[0035] A kind of high-grade matte continuous blowing process in the present embodiment comprises the following steps:

[0036] Step S1: The smelting bottom blowing furnace sends the hot matte to the blowing furnace regularly at a rate of 24 tons per hour through the connecting chute, wherein the grade of the hot matte is 76%-78%;

[0037] Step S2: Open the compressed air valve and the oxygen valve, set the angle of the oxygen lance into the furnace to 49°, the lower edge of the oxygen lance mouth is 500mm from the vertical height of the furnace bottom, and the injection point of the oxygen lance is at the matte layer, and inject the matte into the furnace through the oxygen lance The air and oxygen are directly supplied to the layer, so that the total air volume into the furnace is kept at 12000Nm / h, the oxygen volume into the furnace is kept at 500-1200Nm / h, and the oxygen-enriched oxygen concentration in the furnace is 21.3%, and then the furnace body is turned to blowing Re...

Embodiment 3

[0042] A kind of high-grade matte continuous blowing process in the present embodiment comprises the following steps:

[0043] Step S1: The smelting bottom blowing furnace sends the hot matte to the blowing furnace regularly at a rate of 24 tons per hour through the connecting chute, wherein the grade of the hot matte is 76%-78%;

[0044] Step S2: Open the compressed air valve and the oxygen valve, set the oxygen lance into the furnace at an angle of 60°, the lower edge of the oxygen lance is 705mm from the bottom of the furnace, the oxygen lance is in the matte layer, and the oxygen lance is directly directed to the matte layer in the furnace. Air supply and oxygen supply, so that the total air volume into the furnace is kept at 12000Nm / h, the oxygen volume into the furnace is kept at 500-1200Nm / h, and the oxygen concentration in the furnace is 21.3%, and then the furnace body is turned to the blowing position carry out blowing;

[0045] Step S3: During the blowing process, th...

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Abstract

The invention discloses a continuous blowing process for high-grade matte. The continuous blowing process comprises the following steps that S1, hot matte is periodically conveyed into a blowing furnace in a fixed quantity of 24 tons per hour through a connecting chute; S2, a compressed air valve and an oxygen valve are opened, air and oxygen are supplied into the furnace, and then a furnace bodyis transferred to a blowing position for blowing; S3, in the blowing process, blowing slag, matte and blister copper form a three-phase structure, and the temperature of a matte layer located in a reaction zone is maintained at 1200 + / -50 DEG C; and the liquid level in the furnace is determined by measuring the thicknesses of a blowing slag layer, the matte layer and a blister copper layer, so that blowing slag is discharged from a slag discharge port in time, and copper is discharged from a copper outlet when the liquid level of the blister copper layer reaches an oxygen lance port. Accordingto the continuous blowing process for the high-grade matte, the matte with the grade being 76% - 78% is selected as a blowing raw material, pure air blowing is adopted, 24 tons of the hot matte is fed per hour, it is guaranteed that the bottom-blowing continuous blowing furnace carries out total-heat material blowing, no intermediate cold material is added to control melt in the furnace, and continuous blowing production of the hot matte is achieved.

Description

technical field [0001] The invention belongs to the technical field of blister copper smelting, and in particular relates to a high-grade matte continuous blowing process. Background technique [0002] In the traditional production process, during the blowing process of hot matte in the continuous blowing furnace, due to the low grade of hot matte (the grade of matte is controlled at 68-70%), the heat energy generated cannot be balanced, and intermediate materials need to be added to the furnace to carry out the process. Cool down to achieve thermal equilibrium. This requires the matte copper to be released from the smelting furnace in the early stage for slow cooling and to accumulate a large amount of intermediate material. During production, it is transported to the furnace by a belt to control the temperature. During the slow cooling process, vehicle transportation and crusher crushing are required, and necessary production equipment such as transportation belts and sil...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22B15/00C22B5/12
CPCC22B15/003C22B5/12Y02P10/20
Inventor 蹇冬冬孙殿强贺瑞萍王新民袁俊智安强吴稳柱
Owner HUADING COPPER DEV
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