Bag compression resin transfer molding (RTM) mold, device and method

A compression resin and transfer molding technology, applied in the field of reinforced composite materials, can solve the problems of high performance, high efficiency and low cost of composite materials, unfavorable manufacturing of composite material joints, low permeability of preforms, etc., and achieve porosity Small efficiency, simple structure and low cost

Inactive Publication Date: 2020-09-18
DONGHUA UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the prior art, this kind of process is often used in the production of reinforced composite products. The molds used in the production of reinforced composite materials in the prior art are as follows: figure 1 As shown, it is mainly composed of an upper mold 2, a lower mold 3, a sealing ring 19 and an injection tube 20. The upper mold 2 and the lower mold 3 are groove structures that cooperate with each other. The upper mold 2 and the lower mold 3 are provided with grooves The opening surfaces are fitted together to form a closed cavity, and the volume of the closed cavity formed between the upper mold 2 and the lower mold 3 is fixed during injection molding, and the volume content of the reinforced composite material 10 cannot be changed by applying external pressure in the later stage. The molding process sometimes requires the preparation of preforms, and the permeability of the preforms is small. In addition, the operation of RTM is difficult, the injection time is long, the efficiency is low, and the gas brought in during the injection process is difficult to remove. The requirements of high performance, high efficiency and low cost of materials are not conducive to the production and manufacture of more types of composite joints

Method used

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  • Bag compression resin transfer molding (RTM) mold, device and method
  • Bag compression resin transfer molding (RTM) mold, device and method
  • Bag compression resin transfer molding (RTM) mold, device and method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0043] Bag compression resin transfer molding molding molds such as figure 2 As shown, it includes an outer mold 1 and an upper mold 2 located in the outer mold 1, a lower mold 3, an air bag 4 and a guide 5, and also includes an online viscosity sensor 21 and a thickness sensor 22;

[0044] The outer mold 1 is an openable and airtight container, which is a cube b with a cavity inside the cube a. The length of the cube a is 90-900mm, the width is 90-900mm, and the height is 40-490mm. The length of the cube b is 100~1000mm, width 100~1000mm, height 50~500mm;

[0045] The upper mold and the lower mold are of bump structure and groove structure respectively. The upper mold is a solid cube c with a length of 30-450mm, a width of 50-800mm and a height of 50-500mm; the lower mold has a built-in cube d cavity The length of cube e and cube d is 50-800mm, the width is 50-800mm, and the height is 30-450mm; the length of cube e is 60-850mm, the width is 60-850mm, and the height is 35-48...

Embodiment 2

[0051] The bag compression resin transfer molding mold is basically the same as that of Embodiment 1, except that it does not contain the online viscosity sensor 21 and the thickness sensor 22 .

Embodiment 3

[0053] bag compression resin transfer molding apparatus, such as image 3 As shown, the bag compression resin transfer molding mold 11, air storage tank 12, vacuum pump 13, pressure tank 14 and oven 15 of embodiment 1 are included;

[0054] The same air storage tank 12 is connected with the air inlet of the bag compression resin transfer molding mold 11 and the pressure tank 14 respectively, and a valve 16, a pressure gauge 17 and a pressure regulator 18 are all arranged on the connecting pipeline; the pipeline of the vacuum pump 13 is connected with the bag The vacuum pump connection port of the compression resin transfer molding mold 11 is connected; the pressure tank 14 is connected with the resin inlet of the bag compression resin transfer molding mold 11 through a pipeline; the oven 15 is used for heating the bag compression resin transfer molding mold 11.

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Abstract

The invention relates to a bag compression resin transfer molding (RTM) mold, device and method. The bag compression RTM mold comprises an outer mold and further comprises an upper mold, a lower mold,an air bag and a guiding piece which are located in the outer mold; the upper mold is of a convex block structure, and the lower mold is of a groove structure, wherein the convex block structure andthe groove structure are mutually matched; the lower mold is located blow the upper mold, the air bag is located below the lower mold, the guiding piece is used for limiting the movement direction ofthe lower mold to the up-down direction, communicating resin inlets are formed in the upper mold and the outer mold, a vacuum pump connector and an air inlet which is connected with an air bag inlet are formed in the outer mold, and a resin outlet is formed in the lower mold. The device is composed of the molding mold, an air storage tank, a vacuum pump, a pressure tank and a heating deice. The method comprises the steps: a reinforced material is placed into the mold to be heated firstly, then a closed space between the upper mold and the lower mold is vacuumized and then fully filled with resin, then when heating is conducted to a resin gel point, the air bag is inflated to compress the lower mold, and finally curing and demolding are conducted. The molding mold and device are simple in structure, and the production efficiency of the method is high.

Description

technical field [0001] The invention belongs to the technical field of reinforced composite materials, and relates to a bag compression resin transfer molding mold, a molding device and a molding method. Background technique [0002] In petrochemical, machinery manufacturing and other fields, the lightweight of complex structural components has become the focus of research in recent years. Reinforced composite materials have the characteristics of high specific strength, high modulus, corrosion resistance, fatigue resistance, creep resistance, good design and large-area integral molding. Therefore, replacing metal materials with reinforced composite materials is an effective way to achieve lightweight parts, and it has received more and more attention. [0003] Resin transfer molding technology (Resin Transfer Molding, RTM) is a typical non-autoclave low-cost material preparation technology. Its main advantage is that it can manufacture high-precision complex configuration ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29C70/48B29C70/54B29C33/30
CPCB29C33/30B29C70/48B29C70/54
Inventor 余木火陶雷孙泽玉高洪平戚亮亮杜宇代兰奎张新异闵伟毛毅玮欧汉文宋涛
Owner DONGHUA UNIV
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