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A Forging Technology of Single Oil Groove Helical Gear

A helical gear and process technology, applied in the field of gear manufacturing, can solve the problems affecting the machining accuracy of the gear and the overall deformation of the gear, and achieve the effects of improving machining efficiency, ensuring smoothness and increasing machining accuracy.

Active Publication Date: 2021-12-07
西伯瀚(泰兴)传动技术有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] In order to make up for the deficiencies of the existing technology, solve the problem that in the existing gear hobbing technology, the heated gear blank is quickly taken out of the heating furnace, and then the gear blank is installed on the rotary table, and then the gear blank is rotated and squeezed by the rolling wheel The outer edge, so that the outer edge of the gear blank is gradually extruded to form a tooth shape, and the center hole of the gear is subjected to radial pressure, so that the gear with a higher temperature will be deformed when it is strongly squeezed by the rolling wheel, which affects the machining accuracy of the gear. A kind of forging process of single oil groove helical gear proposed by the present invention

Method used

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  • A Forging Technology of Single Oil Groove Helical Gear
  • A Forging Technology of Single Oil Groove Helical Gear
  • A Forging Technology of Single Oil Groove Helical Gear

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Embodiment approach

[0036] As an embodiment of the present invention, the end of the tapered portion 22 away from the bracket 18 is provided with a cylindrical shaping portion 23, the shaping portion 23 is used to reduce the lug formed in the axial direction when the gear blank is rolled; when the gear When the outer edge of the blank is squeezed by the rolling wheel 2, the rolling wheel 2 squeezes the gear blank so that the outer edge of the high-temperature gear blank deforms and flows to form a tooth shape. At this time, a part of the gear blank is deformed to the axial direction of the center hole of the gear blank to form The lug increases the follow-up cutting work of the gear. The end of the tapered part 22 away from the bracket 18 is provided with a cylindrical shaping part 23, which squeezes and shapes both sides of the gear, thereby ensuring the smoothness of both sides of the gear and avoiding the occurrence of lugs. , thus improving the gear machining efficiency.

[0037] As an embodi...

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Abstract

The invention belongs to the technical field of gear manufacturing, and specifically relates to a forging process of a helical gear with a single oil groove. The rolling gear machine used in the process includes a frame; It is connected with a workbench; the workbench is rotatably connected with a circular turntable, which is used to fix the gear blank; one side of the frame is fixedly connected with a No. 1 slide rail, and the No. 1 slide rail is slidably connected with a drive unit for Drive the rolling wheel to rotate and squeeze the outer circumference of the gear blank to form a tooth shape; the side of the worktable away from the rolling wheel is provided with a No. 2 slide rail, and a support unit is slidably connected to the No. 2 slide rail; a bracket is fixedly connected to the support unit The end of the bracket away from the support unit is rotatably connected with a support wheel, and the end of the support wheel away from the bracket is provided with a tapered portion, which cooperates with the outer edge shoulder of the gear; the present invention supports the outer edge shoulder of the gear through the tapered portion, reducing The deformation of the gear blank during the hobbing process improves the machining accuracy of the gear.

Description

technical field [0001] The invention belongs to the technical field of gear manufacturing, in particular to a forging process of a single oil groove helical gear. Background technique [0002] A gear is a mechanical element with gears on the rim that continuously mesh to transmit motion and power. The application of gears in transmission has appeared very early. At the end of the 19th century, the principle of generative gear cutting method and special machine tools and cutting tools using this principle appeared one after another. With the development of production, the stability of gear operation was paid more attention. The gear is a common part often used in mechanical transmission. The gear is made of high-quality high-strength alloy steel, and the surface is carburized and hardened. It has a strong bearing capacity and is durable. In practical applications, helical gears are widely used in high-speed and heavy-duty occasions due to their stable transmission, low impa...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23P23/06B23Q11/10
CPCB23P23/06B23Q11/10
Inventor 徐云涛程顺平
Owner 西伯瀚(泰兴)传动技术有限公司
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