Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

A preparation method of low-oxide inclusion high-performance powder metallurgy nickel-based superalloy

A nickel-based superalloy and powder metallurgy technology, applied in the field of metal materials, can solve the problems of low cycle fatigue performance and unfavorable high temperature endurance performance of superalloys, and achieve the effects of increasing sintering activity, good high temperature performance and increasing precipitation temperature

Active Publication Date: 2021-07-09
安徽爱科德新材料科技有限公司
View PDF2 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The performance of powdered superalloys is closely related to the composition, particle size and oxygen content of raw material powders. Usually, finer powders are conducive to sintering and densification to obtain high performance. However, when the powders are finer, the surface of the powders adsorb The oxygen content is high, and the high oxygen content is easy to form oxide inclusions or oxide films on the surface of the powder and the strengthening elements such as Ti, Nb, Hf in the alloy, which is very detrimental to the low-cycle fatigue performance and high-temperature durability of the superalloy. Therefore, on the basis of optimizing the composition design, how to reduce the oxygen content of powder metallurgy superalloys to obtain high performance is a difficulty and hot spot in the preparation of powder superalloys at present.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0018] Fabrication of Nickel-based Powder Superalloy Rods with High Fatigue Strength and Endurance Strength

[0019] First, the pre-alloyed powder is prepared by vacuum air atomization powder making technology, and the mass ratio of the powder is:

[0020] C: 0.19%, Cr: 12%, Co: 17.5%, W: 8.8%, Mo: 0.88%, Al: 6.30%, B: 0.033%, Zr: 0.087%, the balance is Ni, the atomization atmosphere adopts high Pure argon, the atomization temperature is 1700°C. Then the pre-alloyed powder obtained by atomization is sieved, and the alloy powder with a particle size range of 10-180 μm and TiH 2 , TaH and HfH 2 Three kinds of powders were mixed, among which TiH 2 The particle size of the powder is 1-5 μm, and the mass ratio in the mixed powder is 4.6%; the particle size of the TaH powder is 1-3 μm, and the mass ratio in the mixed powder is 2.85%; HfH 2 The particle size of the powder is 1-3 μm, and the mass ratio in the mixed powder is 1.85%; the mixed powder is put into a rubber bag for col...

Embodiment 2

[0022] Preparation of nickel-based superalloy discs with high fatigue strength and durable strength

[0023] In the first step, the pre-alloyed powder is prepared by vacuum atomization powder making technology, and the mass ratio of the powder is:

[0024] C: 0.17%, Cr: 10%, Co: 17%, W: 8%, Mo: 0.7%, Al: 6%, B: 0.03%, Zr: 0.06%, the balance is Ni, the atomization atmosphere adopts high Pure argon, the atomization temperature is 1650°C. In the second step, the pre-alloyed powder obtained by atomization is sieved, and the alloy powder with a particle size range of 10-180 μm is taken, and then mixed with TiH 2 , TaH and HfH 2 Three kinds of powders were mixed, among which TiH 2 The particle size of the powder is 1-5 μm, and the mass ratio in the mixed powder is 4.1%; the particle size of the TaH powder is 1-3 μm, and the mass ratio in the mixed powder is 2.6%; HfH 2The particle size of the powder is 1-3μm, and the mass ratio in the mixed powder is 1.6%; the mixed powder is pu...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
oxygen contentaaaaaaaaaa
oxygen contentaaaaaaaaaa
oxygen contentaaaaaaaaaa
Login to View More

Abstract

The invention discloses a method for preparing a low-oxide inclusion high-performance powder metallurgy nickel-based superalloy, which belongs to the field of metal materials. Firstly, the mass ratio of C: 0.16-0.19%, Cr: 9.8-12%, Co: 16.5-17.5%, W: 7.7-8.8%, Mo: 0.65-0.88%, Al : 5.75‑6.30%, B: 0.025‑0.033%, Zr: 0.055‑0.087%, the balance is spherical pre-alloyed powder of Ni, and then select pre-alloyed powder with a certain particle size and a certain content and particle size of TiH 2 , TaH and HfH 2 The powder is mixed evenly, and then put into the rubber sheath for cold isostatic pressing, and then the rubber sheath is removed, and the formed green body is placed in a high-vacuum hot-press furnace for hot-pressing sintering and densification according to a certain sintering process , and then the dense sintered body is forged or rolled as required to obtain rough parts, and finally the parts are subjected to aging performance treatment. By adopting the process of the invention, the prepared nickel-base superalloy material has low oxygen content, and can obtain high durable strength and high low-cycle fatigue strength.

Description

technical field [0001] The invention belongs to the field of metal materials, and relates to a preparation method of a low-oxide inclusion high-performance powder metallurgy nickel-based superalloy. Background technique [0002] High-temperature alloys have good oxidation resistance, corrosion resistance, excellent tensile properties, durability, fatigue properties and long-term structural stability. They were developed to meet the requirements of modern aerospace technology under various high-temperature conditions. The field of advanced aerospace engines shows strong vitality. Powder metallurgy superalloy is a superalloy prepared by powder metallurgy. Compared with traditional casting and forging superalloys, it has the advantages of uniform structure, no macro segregation, high yield strength and good fatigue performance, and overcomes the segregation caused by conventional processes. (uneven), each particle of the pre-alloyed powder used is a "micro-steel ingot", and al...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): C22C1/04C22C19/05C22F1/02C22F1/10B22F1/00B22F3/15B22F3/17B22F3/24
CPCB22F1/0003B22F3/001B22F3/15B22F3/17B22F3/24B22F2003/248B22F2998/10C22C1/0433C22C19/056C22F1/02C22F1/10
Inventor 于军
Owner 安徽爱科德新材料科技有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products