Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Purification treatment method of cast superalloy return scraps and superalloy

A technology for purification treatment and high-temperature alloy, which is applied in the field of purification and remelting of return material, which can solve the problems of complex operation process, high preparation cost, and inability to meet the purification treatment requirements of cast superalloy return material.

Active Publication Date: 2020-08-14
BEIJING CISRI GAONA TECH
View PDF7 Cites 9 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the obvious problem of this technology in practical application is that the filter mesh is easily clogged with the increase of molten steel, and in the continuous filtering process, the subsequent molten steel will impact the adsorbed inclusions and regenerate them. into the molten steel, therefore, the ceramic filter technology cannot well meet the purification treatment requirements of the cast superalloy return material
In addition, new technologies developed in recent years in purification smelting include: double / triple smelting process, EBCHR electron beam cooling furnace technology, CaO / Y 2 o 3 The new crucible smelting technology, etc., all have the problems of complex operation process and high preparation cost, and cannot be applied to the industrial production of the purification treatment of cast superalloy return materials

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Purification treatment method of cast superalloy return scraps and superalloy
  • Purification treatment method of cast superalloy return scraps and superalloy
  • Purification treatment method of cast superalloy return scraps and superalloy

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0078] Embodiment 1 selects the DZ4125 alloy containing Hf element as the superalloy; embodiment 2 selects the JG4246A alloy with high Al content as the superalloy; embodiment 3 selects the K418 alloy with high Al content as the superalloy; embodiment 4 selects high Cr and low Al The content of K4169 is a high-temperature alloy, and the purification and remelting test is carried out by using the purification treatment method of the embodiment of the present application. The purification and remelting test is carried out on 800Kg vacuum horizontal continuous casting equipment, and the specific steps are as follows:

[0079] (1) The return material is mainly composed of risers, sprues and waste castings (waste hollow blades, regulators), and the pretreatment is carried out first: the sprues and risers are treated with sandblasting or shot blasting mechanical methods for overall surface treatment; Waste and old hollow blades, regulating pieces, and risers with ceramic filters are...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The embodiment of the invention provides a purification treatment method of cast superalloy return scraps and a superalloy and relates to the field of return scrap purification and remelting. The purification treatment method of the cast superalloy return scraps mainly comprises the steps of mixing the treated return scraps with a new material, conducting high-temperature refining; adding coveringslag on the surface of molten steel to conduct deslagging treatment in the high-temperature refining process, wherein the covering slag comprises CaO-Al2O3-CaF2-MgO, and the weight ratio of CaO to Al2O3 to CaF2 to MgO is 4-6:2-3:1-3:0-1; and conducting vacuum horizontal continuous casting and billet discharge on the molten steel subjected to deslagging treatment to obtain a purified master alloycast rod. The purification treatment method of the cast superalloy return scraps, provided by the embodiment of the invention is simple in process, low in cost and high in purification effect.

Description

technical field [0001] The present application relates to the field of purification and remelting of returned materials, and in particular, relates to a method for purifying and treating returned materials of cast superalloys and superalloys. Background technique [0002] At present, due to the denudation of the crucible and shell surface aggregates in the casting process of superalloys, the online pollution caused by the reaction of core and shell materials with molten steel, as well as the high temperature oxidation and sand sticking on the surface of castings, riser shrinkage cavities The surface adsorption of gas and dust leads to an increase in the content of inclusions and harmful gases in the cast superalloy return material, which seriously affects the toughness and fatigue life of the alloy, and brings great risks to the reliable service of the alloy. Taking K417, a widely used main cast superalloy, as an example, the content of inclusions larger than 50 µm in every ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): C22C1/06C22C1/02B22D11/045B22D11/16
CPCB22D11/045B22D11/16C22C1/02C22C1/06
Inventor 骆合力李尚平韩少丽王建涛侯杰李贺
Owner BEIJING CISRI GAONA TECH
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products