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Fly ash multi-stage recycling treatment device and process

A treatment device and a treatment process technology, which are applied in the field of fly ash multi-stage reuse treatment devices, can solve the problems such as the inability to truly realize the resource utilization of solid and hazardous waste, the ineffective utilization of light fly ash, etc., and reduce energy consumption. Effect

Pending Publication Date: 2020-08-11
JIANGSU JINNIU ENVIRONMENTAL ENG EQUIP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The resource utilization method of making fly ash into ceramsite products through high-temperature incineration not only makes effective use of part of the calorific value in fly ash, but also makes non-toxic and harmless ceramsite products from the non-combustible part of fly ash , but there is a thorny problem in the process of this kind of resource utilization, that is, after firing ceramsite, the light fly ash produced, chlorine salt and a small amount of heavy metals are mixed together to form secondary pollutants, which cannot really achieve solid hazards. Waste resource utilization, a large amount of light fly ash can not be effectively utilized

Method used

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  • Fly ash multi-stage recycling treatment device and process

Examples

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Effect test

Embodiment 1

[0021] Embodiment 1: as figure 1 As shown, a fly ash multi-stage recycling treatment device includes a first-stage rotary kiln 1, a second-stage rotary kiln 2, a crystallization device 3, a No. 1 high-temperature dust collector 4, and an exhaust gas treatment device 5. The first-stage rotary kiln 1 and the second-stage rotary kiln The tail of the kiln 2 is equipped with an exhaust port and a material discharge port. The exhaust port 1.1 of the first section of the rotary kiln is connected to the air inlet 4.1 of the No. 1 high-temperature dust collector, and the exhaust port 4.2 of the No. 1 high-temperature dust collector is connected to the waste gas treatment device 5. The dust discharge port 4.3 of the No. high temperature dust collector is connected with the collection device 6, the discharge port 1.2 of the first-stage rotary kiln is connected with the feed port 2.1 of the second-stage rotary kiln, and the exhaust port 2.2 of the second-stage rotary kiln is connected with...

Embodiment 2

[0022] Example 2: A multi-stage recycling process for fly ash. After mixing fly ash and clay, it enters the first-stage rotary kiln 1. The temperature of the first-stage rotary kiln 1 is controlled at 600° C., and the residence time of the first-stage rotary kiln 1 is 0.5 hours. After the first-stage rotary kiln 1 is fired, the dust-containing waste gas of the first-stage rotary kiln 1 is dedusted, and the dust after dust removal is collected to prepare lightweight bricks, and the waste gas after dust removal is subjected to waste gas treatment; the fired materials of the first-stage rotary kiln 1 are sent to the second The temperature of the first stage rotary kiln 2 and the second stage rotary kiln 2 is controlled at 1100°C, and the residence time of the second stage rotary kiln 2 is 1 hour. After firing, the finished ceramsite is obtained. It is discharged into the crystallization device 3 for heat exchange crystallization, and the crystallized material is discharged after c...

Embodiment 3

[0023] Example 3: A fly ash multi-stage recycling treatment process, the fly ash and clay are mixed and then enter a rotary kiln, the temperature of the first rotary kiln 1 is controlled at 620 °C, and the residence time of the first rotary kiln 1 is 0.7 hours After the first section of rotary kiln 1 is fired, the dust-containing waste gas of the first section of rotary kiln is dedusted, and the dust after dust removal is used to prepare lightweight bricks, and the exhaust gas after dust removal is treated for waste gas; The first-stage rotary kiln, the temperature of the second-stage rotary kiln 2 is controlled at 1200°C, and the residence time of the second-stage rotary kiln 2 is 1.5 hours. Enter the crystallization device 3 for heat exchange crystallization, and discharge the crystallized material after crystallization. The temperature in the crystallization device 3 is 400°C. The dust-laden flue gas discharged from the crystallization device 3 is used for heating the first...

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Abstract

The invention discloses a fly ash multi-stage recycling treatment device. The fly ash multi-stage recycling treatment device comprises a first-section rotary kiln, a second-section rotary kiln, a crystallization device, a first high-temperature dust remover and a waste gas treatment device, wherein the tail parts of the first-section rotary kiln and the second-section rotary kiln are provided withan exhaust port and a discharge port correspondingly; the exhaust port of the first-section rotary kiln communicates with an air inlet of the first high-temperature dust remover; the exhaust port ofthe first high-temperature dust remover communicates with the waste gas treatment device; a dust discharge port of the first high-temperature dust remover communicates with a collecting device; the discharge port of the first-section rotary kiln communicates with a feeding port of the second-section rotary kiln; and the exhaust port of the second-section rotary kiln communicates with the crystallization device. The invention further provides a fly ash multi-stage recycling treatment process. According to the fly ash multi-stage recycling treatment device and process, chlorine salt and a smallamount of heavy metal are separated from light fly ash through a two-stage combustion process, the chlorine salt and the small amount of heavy metal can also be used as industrial salt after being treated by a subsequent process in the later period, the separated light fly ash is subjected to dust removal through the high-temperature dust remover, then dust is collected and used for producing light bricks, and secondary pollutants are basically not generated.

Description

technical field [0001] The invention relates to the field of fly ash recycling, in particular to a fly ash multi-stage recycling treatment device and process. Background technique [0002] At present, incineration fly ash will be produced in the domestic municipal waste incineration process. The fly ash contains 20-40% CaO, 25-25% chloride salt and a small amount of heavy metals. In order to comprehensively utilize the fly ash, the fly ash is incinerated at high temperature to make ceramsite products It is a better way of resource utilization of solid and hazardous waste. [0003] The resource utilization method of making fly ash into ceramsite products through high-temperature incineration not only makes effective use of part of the calorific value in fly ash, but also makes non-toxic and harmless ceramsite products from the non-combustible part of fly ash , but there is a thorny problem in the process of this kind of resource utilization, that is, after firing ceramsite, ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F27B7/02F27B7/42F27D17/00F23G5/44C04B33/135C04B33/32C01B9/02
CPCC01B9/02C04B33/1352C04B33/32C04B2235/661F23G5/44F27B7/02F27B7/42F27B2007/027F27D17/004F27D17/008Y02P40/60
Inventor 钱光人孙明华
Owner JIANGSU JINNIU ENVIRONMENTAL ENG EQUIP
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