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Yarn breakage early warning monitoring method, system, device and readable storage medium

A technology of early warning monitoring and yarn, which is applied in the field of textile processing, can solve the problems of affecting production efficiency, spending a lot of time, and not being able to warn in advance, so as to improve work efficiency, improve accuracy, and reduce thread breakage.

Active Publication Date: 2021-06-01
苏州基列德智能制造有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] However, the above-mentioned existing technical solutions have the following defects: the above-mentioned technical solutions can only give an alarm after a disconnection occurs, and cannot give an early warning of a possible disconnection, so there is no way to give the staff an opportunity to adjust and deal with it. Once a broken thread accident occurs, in order to make the textile production run normally, the staff not only need to adjust and deal with the equipment, but also need to spend a lot of time to complete the wiring work of the broken thread, which seriously affects the production efficiency

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Yarn breakage early warning monitoring method, system, device and readable storage medium
  • Yarn breakage early warning monitoring method, system, device and readable storage medium
  • Yarn breakage early warning monitoring method, system, device and readable storage medium

Examples

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Embodiment 1

[0068] refer to figure 1 , is a yarn breakage early warning monitoring system disclosed in the present invention, including a device end 2, an edge end 3 and a cloud 4. The equipment end 2 is used for yarn production and detection of various types of production parameters in the production process. Wherein, various types of production parameters include but are not limited to yarn breakage confirmation information, yarn thickness data, and yarn pressure data on the wire feeding roller.

[0069] refer to figure 1 and figure 2 , the edge terminal 3 is used to obtain various types of production parameters collected by the equipment terminal 2, and at the same time obtain the result data according to the preset mathematical model and the obtained production parameters, and feed back the result data to the spinning of the equipment terminal 2 The controller 11 of the device 1 . The result data obtained by the edge terminal 3 includes but not limited to parameter normal command...

Embodiment 2

[0079] Based on the yarn breakage early warning monitoring system in Embodiment 1, this embodiment provides a yarn breakage early warning monitoring method, referring to figure 2 and image 3 , which includes the following steps:

[0080] S100. Data collection: Acquire various types of production data of the spinning device 1, the various types of production data include but not limited to the thread break confirmation information when the yarn breaks, the thickness data of the yarn, and the impact of the wire feeding roller. yarn pressure data.

[0081] S200. Data processing: process and classify the production data obtained in step S100 according to a general mathematical processing method, and judge the rationality of the processed and classified data according to a preset judgment engine.

[0082] S300. Data analysis: classify and judge the data judged to be reasonable in step S200 according to a preset mathematical model, and obtain result data.

[0083] S400, result ...

Embodiment 3

[0093] A yarn breakage early warning and monitoring device includes a memory and a processor, and the memory stores a computer program that can be loaded by the processor and execute the yarn breakage early warning and monitoring method in the second embodiment.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The present invention relates to a method, system, device and readable storage medium for early warning and monitoring of yarn breakage, wherein the method includes: data collection: acquiring various types of production data of spinning equipment, the production parameters include but not limited to yarn Thread breakage confirmation information, yarn thickness and yarn pressure on the wire feeding roller; data processing: process and classify the obtained production data according to the general mathematical processing method, and process and classify the data after processing and classifying according to the preset judgment engine Data analysis: classify and judge the data judged as reasonable according to the preset mathematical model and obtain the result data; result feedback: feed back the obtained result data to the controller of the spinning equipment, and the result The data includes but is not limited to parameter normal commands, shutdown commands, alarm signals, early warning signals, and trigger signals that control the wiring robot to be in place. The invention can give an early warning to the disconnection situation and effectively prevent the disconnection.

Description

technical field [0001] The invention relates to the technical field of textile processing, in particular to a yarn breakage early warning monitoring method, system, device and readable storage medium. Background technique [0002] Yarn is a product with a certain fineness processed from various textile fibers. It is used for weaving, rope making, thread making, knitting and embroidery, etc. It is divided into staple fiber yarn and continuous filament. In actual textile production operations, yarn and textile machinery are needed. Before the yarn enters the textile machinery, it often encounters the situation that the pulling force of the yarn is too large or the speed is too fast, which exceeds the bearing capacity of the yarn. The yarn breaks and production is interrupted; therefore, a detection device for yarn breakage detection is usually installed on the textile equipment, which is used to alarm and / or stop the operation of the textile machine when the yarn breaks. [0...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): D01H13/16D01H13/32
CPCD01H13/16D01H13/32
Inventor 施延刚黄中煦黄龙陈茜
Owner 苏州基列德智能制造有限公司
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