Shell mold preparation method capable of preventing shrinkage porosity inside deep small hole

A deep hole, shell mold technology, applied in the field of investment casting, can solve the problems of inability to dissipate heat, shrinkage porosity, etc., and achieve the effect of solving the problem of poor heat dissipation

Inactive Publication Date: 2020-08-04
无锡卡仕精密科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Generally, for small parts (module weight is less than 10kg), the shell making process of most investment casting manufacturers is a layer of slurry plus a layer of sand, and the shell is made of 5 to 7 layers. All areas have the same number of layers. For For parts with deep small holes, the small holes will be blocked after 4 to 5 layers of shell making, resulting in the blocking of the holes and the inability to dissipate heat, resulting in shrinkage and porosity

Method used

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  • Shell mold preparation method capable of preventing shrinkage porosity inside deep small hole
  • Shell mold preparation method capable of preventing shrinkage porosity inside deep small hole

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] A method for preparing a shell mold for preventing shrinkage inside a deep hole, comprising the following steps:

[0025] Pre-preparation of the shell mold 10: Prepare the wax mold, which has a through hole, first coat a layer of slurry and a layer of sand on the wax mold, one layer of slurry plus one layer of sand is the shell layer, use the above After making three layers of shells in the same way, add another layer of back layer slurry or sealing layer slurry; the main purpose of adding a back layer slurry or sealing layer slurry is to prevent the sand of the shell mold 10 from falling off;

[0026] A deep hole 11 with a diameter of φ5mm is formed on the above-mentioned pre-prepared shell mold 10;

[0027] Drying the shell mold 10: Carry out drying treatment on the shell mold 10. When the deep small hole 11 is completely dried, block the deep small hole 11 with a wax block 20. The drying treatment adopts the air-drying method with constant temperature and humidity. T...

Embodiment 2

[0033] A method for preparing a shell mold for preventing shrinkage inside a deep hole, comprising the following steps:

[0034] Pre-preparation of the shell mold 10: First coat a layer of slurry and a layer of sand on the wax model in sequence, one layer of slurry plus one layer of sand is the shell layer, and after making 4 layers of shells in the same way as above, add another layer Layer back layer slurry or sealing layer slurry;

[0035] A deep hole 11 with a diameter of φ8mm is formed on the above-mentioned pre-prepared shell mold 10;

[0036] Drying the shell mold 10: Carry out drying treatment on the shell mold 10. When the deep small hole 11 is completely dried, block the deep small hole 11 with a wax block 20. The drying treatment adopts the air-drying method with constant temperature and humidity. The drying treatment time is 10h;

[0037] Continue to apply a layer of slurry and add a layer of sand to make the shell mold 10 until the shell mold 10 is completed;

...

Embodiment 3

[0041] A method for preparing a shell mold for preventing shrinkage inside a deep hole, comprising the following steps:

[0042] Pre-preparation of the shell mold 10: First coat a layer of slurry and a layer of sand on the wax mold in sequence, one layer of slurry plus one layer of sand is the shell layer, and after making the shell 5 layers in the same way as above, add another layer Layer back layer slurry or sealing layer slurry;

[0043] A deep hole 11 with a diameter of φ11mm is formed on the above-mentioned pre-prepared shell mold 10;

[0044] Drying the shell mold 10: Carry out drying treatment on the shell mold 10. When the deep small hole 11 is completely dried, block the deep small hole 11 with a wax block 20. The drying treatment adopts the air-drying method with constant temperature and humidity. The drying treatment time is 12h;

[0045] Continue to apply a layer of slurry and add a layer of sand to make the shell mold 10 until the shell mold 10 is completed;

...

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Abstract

The invention relates to the technical field of investment casting, in particular to a shell mold preparation method capable of preventing shrinkage porosity inside a deep small hole. The method comprises the following steps that a shell mold is prefabricated, specifically, a wax mold is prepared, the wax mold is internally provided with a through hole, the wax mold is sequentially coated with a layer of slurry and a layer of sand, the layer of slurry and the layer of sand form a layer of a shell, and after the N layers of the shell are manufactured in the same way, a layer of back layer slurry or slurry sealing layer slurry is added; the prefabricated shell mold is provided with the deep small hole; the shell mold is dried, specifically, the shell mold is dried, and the deep small hole isblocked by using a wax block after the deep small hole is completely dried; a layer of slurry and a layer of sand are continuously coated to manufacture the shell mold layer by layer until manufacturing of the shell mold is completed; the shell mold is dewaxed, and the wax block is completely separated from the deep small hole after the wax block is completely melted; and the shell mold is manufactured. According to the method, the wax block is used for blocking the deep small hole, blocking of the deep small hole in the subsequent coating process is avoided, it is guaranteed that the deep small hole is provided with a smooth heat dissipation channel, the shrinkage porosity problem caused by unsmooth heat dissipation is solved, and the wax block can be melted off after shell manufacturingis completed.

Description

technical field [0001] The invention relates to the technical field of investment casting, in particular to a shell mold preparation method for preventing shrinkage porosity inside deep and small holes. Background technique [0002] In the investment casting industry, parts with small deep holes will be blocked after the shell is sanded, and the blocked deep small holes are difficult to dissipate heat after the molten steel is poured. Difficulty in heat dissipation leads to slow solidification and easy shrinkage. [0003] Generally, for small parts (module weight is less than 10kg), the shell making process of most investment casting manufacturers is a layer of slurry plus a layer of sand, and the shell is made of 5 to 7 layers. All areas have the same number of layers. For For parts with deep small holes, the small holes will be blocked after 4 to 5 layers of shell making, resulting in the blocking of the holes and the inability to dissipate heat, resulting in shrinkage an...

Claims

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Application Information

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IPC IPC(8): B22C9/04B22C9/24B22C7/02
CPCB22C7/02B22C9/043B22C9/24
Inventor 邓元鑫张力高子程魏向春李彦华邓静
Owner 无锡卡仕精密科技有限公司
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