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Method for filtering out occluding steel impact data based on working condition signal triggering

A technology of signal triggering and impact data, which is applied in the direction of manufacturing tools, metal processing equipment, and roll safety equipment, can solve the problems of uncertain frequency components of vibration data, screening out steel bite impact data, and large differences in impact vibration data. Achieve the effect of accurate early warning, avoid abnormal downtime and major economic losses, and avoid interference

Active Publication Date: 2020-06-23
西安因联信息科技有限公司
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Problems solved by technology

[0004] However, the vibration data of the impact of the steel bite has the characteristics of uncertain frequency components, fast impact attenuation speed, and large differences in the shock vibration data collected by sensors at different positions, so that it is difficult to screen out the steel bite from all the collected vibration data through data analysis. Shock data

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  • Method for filtering out occluding steel impact data based on working condition signal triggering
  • Method for filtering out occluding steel impact data based on working condition signal triggering
  • Method for filtering out occluding steel impact data based on working condition signal triggering

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Embodiment Construction

[0029] see Figure 1 to Figure 6 , a method for filtering steel-biting impact data triggered by a working condition signal, comprising the following steps:

[0030] Step 1, rationally select the real-time working condition data of the production line as the working condition judgment parameter of the real-time process state of the rolling mill;

[0031] Step 2, combining the actual operating conditions and working conditions of the production line, configure the process judgment threshold of the working condition judgment parameters;

[0032] Step 3, the edge computing control system reads the working condition judgment parameters in real time, and through logical judgment, it is determined that a steel biting event has occurred in the rolling mill at the current moment;

[0033] Step 4, when it is judged that a steel biting event occurs, the edge computing control system delays triggering the corresponding sensor channel of the vibration acquisition module to collect vibrati...

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Abstract

A method for filtering out occluding steel impact data based on working condition signal triggering includes the following steps of firstly, selecting real-time working condition data of a productionline; secondly, configuring a judgment logic of working condition judgment parameters; thirdly, determining an occluding steel event of a rolling mill at the current moment; fourthly, collecting vibration data and temperature data; and fifthly, displaying date and a device state. The filtering-out method based on a working condition signal is better targeted at the actual operating conditions of adevice, the source of abnormal data is avoided from the root of collecting, and therefore the interference caused by the occluding steel impact data in the production process to early warning of thedevice is eliminated, misinformation is effectively reduced, and early warning is more precise. Meanwhile, by filtering out the abnormal data, the effective data capable of being used for diagnosis isscreened out in the diagnosis process of device failures, and a data basis is provided for subsequent diagnosis.

Description

technical field [0001] The invention belongs to the field of predictive maintenance of mechanical equipment, in particular to a method for filtering steel-biting impact data triggered based on working condition signals. Background technique [0002] In the field of predictive maintenance of mechanical equipment, the vibration and temperature data of mechanical equipment under operating conditions are the basis for predictive maintenance of equipment. Therefore, it is very important for the predictive maintenance of equipment to ensure the validity and reliability of the collected data by preprocessing the collected data. In the hot rolling process of the metallurgical industry, the rolling mill is the key equipment for hot rolling production. During the biting process of the rolling mill, due to the speed difference between the hot-rolled billet and the rolling mill roll, rigidity will be generated when the billet and the roll are in contact. shock. [0003] Because the vi...

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21B33/00B21B37/00B21B38/00
CPCB21B33/00B21B37/00B21B38/00B21B38/006
Inventor 梁亮田秦吕芳洲夏立印
Owner 西安因联信息科技有限公司
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