Automatic flame cutting system with steel casting dead head robot

A flame cutting and robotic technology, applied in gas flame welding equipment, manufacturing tools, welding equipment, etc., can solve the problems of harsh manual operating environment and uneven surface of the incision, reduce labor intensity, increase processing range, and reduce costs Effect

Pending Publication Date: 2020-01-03
四川智能创新铸造有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Disadvantages are: the cut surface is not smooth enough
During cutting, due to the burning of metals, a large amount of smoke and heat are generated, and the manual operation environment is harsh

Method used

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  • Automatic flame cutting system with steel casting dead head robot
  • Automatic flame cutting system with steel casting dead head robot
  • Automatic flame cutting system with steel casting dead head robot

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Embodiment Construction

[0026] The technical solution of the present invention will be further described in detail below in conjunction with the accompanying drawings, but the protection scope of the present invention is not limited to the following description.

[0027] Such as Figure 1 to Figure 7 As shown, a robot automatic flame cutting system for risers of steel castings includes a vehicle-mounted platform 1, a six-axis robot 2 and a cutting torch 3. The vehicle-mounted platform 1 is fixed with a six-axis robot 2, and the six-axis robot 2 is fixed with a cutting torch. 3;

[0028] The vehicle-mounted platform 1 includes a base plate 8, a lifting mechanism 9 and a top plate 10, the lifting mechanism 9 is arranged between the base plate 8 and the top plate 10, the lifting mechanism 9 is used for lifting the top plate 10, and the two ends of the bottom plate 8 are provided with moving wheels 11;

[0029] Such as figure 2 As shown, the six-axis robot 2 includes a fixing device 4, a fixed base 14...

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PUM

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Abstract

The invention discloses an automatic flame cutting system with a steel casting dead head robot. The automatic flame cutting system comprises the six-axis robot and a cutting torch. The cutting torch is fixed to the six-axis robot. By replacing manpower with the six-axis robot, the neatness of the surface of a notch is effectively improved, and meanwhile the manpower input is reduced. On the premise of a correct program, cutting errors cannot be generated under the control of the robot. The dead head cutting can be remotely controlled, and the operation environment is improved. Personnel get away from a cutting part, and the requirements for safety and protection are easily met. The cutting torch is connected with an air pressure adjusting device, the air pressure adjusting device is used for adjusting the flow rate of air pressure entering the cutting torch, the large flow rate is selected, the surface neatness is improved, the notch width is reduced, the utilization rate of a steel material is increased, and cost is saved. The automatic flame cutting system further comprises a vehicle-mounted platform. The vehicle-mounted platform is used for moving and lifting the six-axis robot,the machining range of the robot is increased to a great extent, there is no need to equip one station with a plurality of six-axis robots for machining, and cost is reduced.

Description

technical field [0001] The invention relates to the field of riser cutting, in particular to an automatic flame cutting system for steel riser robots. Background technique [0002] The sprue riser is the "excess" part of the metal that must be produced in the casting process. After the metal casting molding process is completed, the sprue riser is the first part to be removed. In the prior art, the cutting of large risers of steel castings mainly adopts artificial flame cutting. First, the cutting edge is preheated to the melting point of the metal with a cutting torch, and then a high-pressure oxygen flow is blown to burn the metal in oxygen to form metal oxide. The material is blown away by the high-speed oxygen flow, and the cutting torch is manually moved slowly to form an incision. The burning of the metal forms a cutting surface with the movement of the cutting torch, and the riser is cut off. The disadvantage is that the cut surface is not smooth enough. Mis-cutting...

Claims

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Application Information

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IPC IPC(8): B22D31/00B23K7/00B23K7/10
CPCB22D31/00B23K7/00B23K7/10
Inventor 李琴施立勇胡文广郑德明杨钧杨德生沈阳晨
Owner 四川智能创新铸造有限公司
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