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A New Process for the Production of Sheets by Rolling

A thin sheet production and new process technology, applied in tobacco, tobacco processing, tobacco preparation, etc., can solve the problems of unsatisfactory effect and insufficient persistence of tobacco flavor release, so as to increase the use value, improve the internal sensory quality, and reduce production costs Effect

Active Publication Date: 2021-09-03
HUBEI CHINA TOBACCO IND
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the thin slices produced by the traditional thin slice production process are applied to low-temperature cigarettes, the effect is not ideal, and the persistence of tobacco flavor release is not enough

Method used

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  • A New Process for the Production of Sheets by Rolling
  • A New Process for the Production of Sheets by Rolling
  • A New Process for the Production of Sheets by Rolling

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] Get the flue-cured tobacco leaves K in a certain production area in the warehouse of the company, and prepare thin slice raw materials according to the process of the present invention. The specific steps are as follows: Dry the flue-cured tobacco leaves K at 80°C at a low temperature until the water content reaches 10%, weigh 20kg of flue-cured tobacco leaves K, and pulverize them with a pulverizer. hour, then dried and concentrated into a material with a water content of about 20%, and then sent to a constant temperature reactor at 80°C, and 120.0g of amino acid A (0.6% of the dry material weight) and 6.0kg of non-aqueous reaction medium were added in the reactor G (30.0% of the dry material weight), adding a pH regulator to adjust the pH to 8-9, reacting and fermenting for 3 hours, and stirring, the stirring speed is 15 rpm, then quantitatively transported to a high-speed mixer, while adding 5.0% adhesive, 2.0% of the dispersed fibers were homogenized at high speed, ...

Embodiment 2

[0024] Take waste tobacco powder M from the workshop of the company's tobacco factory, and prepare flake raw materials according to the process of the present invention. The specific steps are as follows: Dry the waste tobacco powder M at a low temperature of 80°C until the water content is 10%, weigh 20kg of waste tobacco powder M, and then pulverize it with a pulverizer. Extracted for 2 hours, then dried and concentrated into a material with a water content of about 20%, and then sent to a constant temperature reactor at 90°C, 160.0g of amino acid A (0.8% of the dry material weight) and 8.0kg of non-aqueous Reaction medium G (40.0% of the dry material weight), adding a pH regulator to adjust the pH to 8-9, reacting and fermenting for 5 hours, and stirring at a stirring speed of 15 rpm, then quantitatively transported to a high-speed mixer, while adding 5.0% Adhesive, 2.0% dispersed fibers, after high-speed mixing, tablet forming, low-temperature drying at 80°C, shredding, an...

Embodiment 3

[0026] Tobacco stem Y is taken from the company's warehouse, and thin slice raw material preparation is carried out according to the process of the present invention. The specific steps are as follows: Dry the tobacco stem Y at a low temperature of 80°C until the water content reaches 10%, weigh 20kg of the tobacco stem Y, and then pulverize it with a pulverizer. hour, then dried and concentrated into a material with a water content of about 20%, and then sent to a constant temperature reactor at 100°C, in the reactor, 2000.0g amino acid A (10.0% of the dry material weight), 16.0kg of non-aqueous reaction medium were added G (80.0% of the weight of the dry material) and 1250.0g glucose, add a pH regulator to adjust the pH to 8-9, react and ferment for 9 hours, and stir, the stirring speed is 15 rpm, then quantitatively transported to a high-speed mixer, and add 5.0% adhesive, 2.0% dispersed fiber, after high-speed mixing, tablet molding, low-temperature drying at 80°C, cutting...

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Abstract

The invention discloses a new technology for producing sheet by rolling method, which comprises the following steps: (1) drying the tobacco material at low temperature until the water content is 10%; (2) pulverizing the tobacco material dried at low temperature in the step (1), After being crushed, it is sent to a constant temperature extraction tank for extraction, and then dried or concentrated into a material with a water content of about 20%; (3) sent to a constant temperature reactor for reaction and fermentation and stirred; (4) the reaction fermentation in step (3) The final mixture is transported to a high-speed mixer and stirred at a high speed; (5) after being stirred at a high speed, it is compressed into tablets; after being dried at a low temperature, it is cut into shreds and packed into boxes to obtain flakes. The present invention utilizes the mechanism of Maillard reaction to improve the existing roll-pressed sheet production process, and establishes a new roll-pressed sheet production process suitable for low-temperature cigarettes. By using the invention, the Maillard flavoring components of the sheet can be increased Substances, to ensure the release of more aroma substances in the "heat not burn" state, and improve the intrinsic sensory quality of thin slice raw materials.

Description

technical field [0001] The invention belongs to the technical field of low-temperature cigarettes, and in particular relates to a new production process of roll pressing sheets. Background technique [0002] Traditional tobacco sheet production technologies are relatively mature, including thick pulp method, roll pressing method and papermaking method, and the production technology has obtained relatively mature experience. At present, domestic cigarette companies mainly use the above three sheet production processes to produce low-temperature cigarette sheet raw materials. For the production of low-temperature cigarette sheet raw materials, all three production processes are applied, but domestic researchers mainly focus on sheet production formulations, such as leaf group formulations, atomizer formulations, spice formulations, etc., and the production process of sheet has not yet been developed. study in depth. However, the thin sheet produced by the traditional thin sh...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): A24B3/14A24B15/26A24B15/20
CPCA24B3/14A24B15/20A24B15/26
Inventor 黎根吴风光王昊杨俊鹏乐喜潘婷婷冯先情刘志昌李琳王林刘峰峰
Owner HUBEI CHINA TOBACCO IND
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