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High-frequency ultralow-consumption manganese-zinc soft magnetic ferrite material and preparation method thereof

A manganese-zinc soft magnet and soft ferrite technology, applied in the direction of inorganic material magnetism, can solve the problems of low applicable frequency, high sintering temperature, large power loss of magnetic core, etc., and achieve miniaturization, good comprehensive performance, energy The effect of low consumption

Active Publication Date: 2019-10-08
日照亿鑫电子材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

CN106542817A achieves higher magnetic permeability in the temperature range of 20°C to 100°C through various modification and doping, and the loss under the condition of 300KHz is 450KW / m 3 The following, but the specific test conditions are lacking, and the sintering temperature is relatively high; CN106007698A achieved a loss of 150KW / m under the conditions of 500KHz and 50mT in the temperature range of 25°C to 100°C through various modification and doping 3 and 130KW / m 3 The following, but did not disclose the specific required sintering process conditions
[0004] The existing technical requirements show that the conventional Fe 2 o 3 , Mn 3 o 4 , ZnO as the main component of the soft ferrite material and the power loss of the magnetic core is still relatively large, and the applicable frequency is also low

Method used

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  • High-frequency ultralow-consumption manganese-zinc soft magnetic ferrite material and preparation method thereof

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Embodiment 1

[0023] A high-frequency ultra-low loss manganese-zinc soft magnetic ferrite material and its preparation method, including main components and additive components, the main component and the first additive are commercially available as chemically pure raw materials, including the following components in parts by weight :

[0024] Fe 2 o 3 142 kg, Mn 3 o 4 45 kg, ZnO 13 kg, CaCO 3 180g, CoO 380g, Cr 2 o 3 320g;

[0025] The second additive composition except SiO 2 Except for the particle size of 50nm~100nm, the rest are commercially available and chemically pure raw materials, including the following doping components:

[0026] Y 2 o 3 20g, Sm 2 o 3 5g, SiO 2 40g, V 2 o 5 50g;

[0027] A method for preparing a high-frequency ultra-low loss manganese-zinc soft ferrite material, comprising the following steps:

[0028] (1) The primary ingredient is configured according to the above mass and weighs 200kg of the main component Fe 2 o 3 , Mn 3 o 4 and Zn...

Embodiment 2

[0035] A high-frequency ultra-low loss manganese-zinc soft magnetic ferrite material and its preparation method, including main components and additive components, the main component and the first additive are commercially available as chemically pure raw materials, including the following components in parts by weight :

[0036] Fe 2 o 3 142 kg, Mn 3 o 4 45 kg, ZnO 13 kg, CaCO 3 180g, CoO 380g, Cr 2 o 3 320g;

[0037] The second additive composition except SiO 2 Except for the particle size of 50nm~100nm, the rest are commercially available and chemically pure raw materials, including the following doping components:

[0038] Y 2 o 3 20g, Sm 2 o 3 7g, SiO 2 40g, V 2 o 5 50g;

[0039] A high-frequency ultra-low loss manganese-zinc soft ferrite material and a preparation method thereof, comprising the following steps:

[0040] (1) The primary ingredient is configured according to the above mass and weighs 200kg of the main component Fe 2 o 3 , Mn 3 o ...

Embodiment 3

[0047] A high-frequency ultra-low loss manganese-zinc soft ferrite material and a preparation method thereof, including a main component and an additive component; the main component and the first additive are commercially available chemically pure raw materials, including the following components by weight:

[0048] Fe 2 o 3 142 kg, Mn 3 o 4 45 kg, ZnO 13 kg, CaCO 3 180g, CoO 380g, Cr 2 o 3 320g;

[0049] The second additive composition except SiO 2 Except for the particle size of 50nm~100nm, the rest are commercially available and chemically pure raw materials, including the following doping components:

[0050] Y 2 o 3 20g, Sm 2 o 3 9g, SiO 2 40g, V 2 o 5 50g;

[0051] A high-frequency ultra-low loss manganese-zinc soft ferrite material and a preparation method thereof, comprising the following steps:

[0052] (1) The primary ingredient is configured according to the above mass and weighs 200kg of the main component Fe 2 o 3 , Mn 3 o 4 and ZnO, a...

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Abstract

The invention relates to a high-frequency ultralow-consumption manganese-zinc soft magnetic ferrite material and a preparation method thereof. The high-frequency ultralow-consumption manganese-zinc soft magnetic ferrite material consists of the following components in parts by mass: 140-146 parts of Fe2O3, 39-48 parts of Mn3O4, 8-15 parts of ZnO as main components. Trace amounts of CaCO3, CoO andCr2O3 are added for a first time, trace amounts of Y2O3, Sm2O3, SiO2 and V2O5 are added for a second time, and by using a solid-phase method, a high-frequency ultralow-consumption magnetic core material is prepared through material blending, sand milling, doping, pelletizing, molding and atmosphere sintering. Under conditions of 100 DEG C, 1MHz and 30mT, the testing power consumption of the material is less than 90kW / m<3>. The material is small in energy consumption, green and environment-friendly and good in comprehensive property, and can be applied to fields such as laser emitter power supplies, vehicle-mounted electron number submodules and aerospace large power supplies.

Description

technical field [0001] The invention relates to a soft ferrite material, in particular to a high-frequency ultra-low loss manganese-zinc soft ferrite material and a preparation method thereof. Background technique [0002] Soft ferrite is the basic material of IT industry and electronics industry. The industrially produced soft magnetic ferrite materials are currently mainly divided into manganese zinc ferrite, nickel zinc ferrite and copper zinc ferrite, among which manganese zinc ferrite has the largest output. With the development of electronic science and information technology, manganese zinc soft magnetic ferrite has become an extremely important magnetic material for electronic components, because of its high initial permeability, high saturation magnetic flux density, low coercive With excellent characteristics such as high strength and low power loss, manganese zinc soft ferrite is widely used in electronic devices such as communication technology, power supply equ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/38C04B35/40H01F1/36
CPCC04B35/2633C04B35/2641C04B35/265C04B2235/3239C04B2235/3241C04B2235/3418C04B2235/442C04B2235/6562C04B2235/6565C04B2235/6567C04B2235/6583C04B2235/96H01F1/36
Inventor 廖继红钟志成屈少华庞伟琪夏清华
Owner 日照亿鑫电子材料有限公司
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