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Drying method of lost foam, preparation method of lost foam

A technology of lost foam and drying room, which is used in manufacturing tools, casting molding equipment, metal processing equipment, etc., can solve the problems of high labor cost, low lost foam coating, and inability to scour, so as to improve efficiency and reduce processing. Effect

Active Publication Date: 2020-11-10
安徽南凯元机械有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0010] One of the technical problems to be solved by the present invention is how to solve the problem that the existing lost foam drying process cannot realize the organic combination of humidity, air flow and temperature well, thus causing the coating to be filled with water vapor in an expanded state, and the coating The outer part of the layer loses water too quickly and dries and shrinks, which in turn causes the coating to crack
[0011] The second technical problem to be solved by the present invention is how to solve the low performance of the lost foam coating in the prior art lost foam preparation process, poor high temperature strength, not resistant to erosion, easy to crack, etc., and the high labor cost caused by the complicated coating and hanging method , high energy consumption, long time consumption, etc., as well as the deficiency of the existing lost foam drying process, resulting in poor comprehensive performance of lost foam preparation

Method used

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  • Drying method of lost foam, preparation method of lost foam

Examples

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Comparison scheme
Effect test

Embodiment 1

[0043] This embodiment discloses a drying method for lost foam, which includes the following steps:

[0044] Step 1. Send the coated foam mold to the coating drying room for pre-drying under the condition of circulating hot air; the temperature of circulating hot air is 30℃~35℃, the wind speed is 1.5M / S~2.5M / S The wind pressure is 0.1Pa~0.6Pa, the humidity of the drying room is 30%~35%, and the drying time is 2h~3h;

[0045] Step 2. Send the pre-dried foam mold in step 1 to the drying room in front of the furnace, and dry it under the condition of circulating hot air; the temperature of circulating hot air is 30℃~50℃, and the wind speed is 0.5M / S~1.5M / S , Wind pressure 0.1Pa ~ 0.6Pa, drying room humidity 15% ~ 20%, drying time 6h ~ 8h.

[0046] The present invention distinguishes the ovens with different uses and uses them separately for their uses. First, the drying room is divided into a coating drying room and a furnace drying room. The coating and hanging drying room do...

Embodiment 2

[0050] This embodiment discloses a heat circulation air dehumidification and heating circulation system in a drying room, which is used in a coating drying room and a furnace front drying room. The coating and hanging drying room and the furnace front drying room of the present invention are respectively equipped with a thermal circulation air dehumidification heating circulation system in the drying room. This example introduces the thermal circulation air dehumidification heating circulation system in the drying room in front of the furnace as the object. The thermal circulation wind dehumidification heating circulation system in the drying room of the coating and hanging drying room refers to the thermal circulation wind dehumidification heating in the drying room of the furnace front drying room. circulatory system.

[0051] Including compressor 1, evaporator 2, expansion valve 3, condenser 4, filter screen 6, radiator 7, induced draft fan 8, compressor 1, condenser 4, exp...

Embodiment 3

[0054] This embodiment discloses a method for preparing a lost foam, comprising the following steps:

[0055] Step 1, preparation of lost foam coating;

[0056] Step 2: bonding and combining multiple pieces of foam mold parts into a single casting, and reserving a first bonding surface glued to the ingate in the casting monomer, and pasting the first bonding surface on the first bonding surface first tape;

[0057] Step 3: bonding the sprue, runner, and ingate to form a sprue assembly, and reserving a second bonding surface glued to the casting monomer on the surface of the ingate, and A second adhesive tape is pasted on the second bonding surface;

[0058] Step 4. Submerge the casting monomer with the first tape pasted in step 2 and the runner assembly with the second tape pasted in step 3 into the lost foam coating for 2 minutes;

[0059] Step 5. Take out the casting monomer and sprue assembly after coating and hanging in step 4, and pour off the excess paint;

[0060] S...

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Abstract

The invention discloses a drying method for a lost foam, and the drying method comprises the following steps of: step 1, sending a coated foam mold to a coating drying room, and pre-drying the coatedfoam mold under the condition of circulating hot air, wherein the temperature of the circulating hot air is 30-35 DEG C, the wind speed is 1.5M / S-2.5M / S, the wind pressure is 0.1Pa-0.6Pa, the humidityof the drying room is 30%-35%, and the drying time is 2h-3h; step 2, sending the foam mold pre-dried in the step 1 to a stokehold drying room, and drying the foam mold under the condition of the circulating hot air, wherein the temperature of the circulating hot air is 30-50 DEG C, the wind speed is 0.5M / S-1.5M / S, the wind pressure is 0.1Pa-0.6Pa, the humidity of the drying room is 15%-20%, and the drying time is 6h-8h. The invention further discloses a preparation method for the lost foam. The invention has the organic combination of realizing the humidity, the flow of air and the temperature, prevents the saturated water vapor in the coating from being in an expanded state, and the water loss outside the coating being dried and shrunk quickly to cause the phenomenon of coating cracking.

Description

technical field [0001] The invention relates to the technical field of lost foam processing, in particular to the technical field of lost foam drying. Background technique [0002] More than 95% of the lost foam foundries in China mainly focus on controlling product quality in black areas. But it is often half the effort with half the effort and little effect. According to the statistics of foreign counterparts, more than 95% of the decision-making power for product quality lies in the white zone and the yellow zone. In the white zone and the yellow zone, the yellow zone accounts for 40% of the proportion. If the yellow area is being refined, the bonding process accounts for 10%, the coating and hanging process accounts for 45%, and the baking process accounts for 45%. Therefore, the coating and baking process is a very important process in the yellow zone. Here I mainly talk about the influence of the baking process. [0003] The white area refers to the production are...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22C7/02B22C9/08B22C3/00
CPCB22C3/00B22C7/02B22C9/082
Inventor 徐磊胡政兵
Owner 安徽南凯元机械有限公司
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