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Barkhausen effect-based numerically controlled machine tool triangular track flaw detection system

A technology for CNC machine tools and defect detection, which is used in measuring devices, instruments, material analysis by electromagnetic means, etc., and can solve problems such as maintenance difficulties.

Inactive Publication Date: 2019-03-22
南京美克斯精密机械有限公司
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  • Summary
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Problems solved by technology

Moreover, once the guide rail is damaged, it is very difficult to repair

Method used

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Embodiment Construction

[0013] The present invention will be further explained below.

[0014] A CNC machine tool triangular track defect detection system based on the Barkhausen effect, including a power supply circuit, an excitation circuit, two detection probes, a filter amplifier circuit, a frequency division multiplexing circuit, a wireless communication transmitting module, a wireless communication receiving module and a host computer . The detection probe is fixed at the head or end of the center frame of the machine tool, and the two detection probes are respectively connected to a guide rail. The power circuit outputs electric energy to the excitation circuit, and the excitation circuit is used to output AC excitation signals to the two detection probes. The detection probe is used to detect the Barkhausen noise signal after local magnetization of the two rails of the machine tool. The filter amplifier circuit is used to respectively amplify and filter the Barkhausen noise signals detected ...

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Abstract

The invention discloses a Barkhausen effect-based numerically controlled machine tool triangular track flaw detection system, which utilizes a Barkhausen noise signal detection principle to detect a machine tool track on line. Two detection probes which are fixed at the end part of a center rest of a machine tool are utilized to respectively detect two tracks in real time, detection information istransmitted to an external upper computer by the way of wireless communication, and the upper computer can judge whether problems, such as internal cracks, plastic deformation and fatigue damage, exist in the tracks according to the detection information. The whole structure of each detection probe is V-shaped, one side of each detection probe is provided with a magnetizing coil and an iron coreconnected through a spring and wound by a detection coil, an iron core connected through the spring on the other side forms a V-shaped included angle with the iron core wound by the detection coil, the detection probes can clamp the two sides of the to-be-detected triangular tracks of a machine tool under the action of the springs, and therefore the situation that the detection probes are lifted off in a process of detection based on a Barkhausen effect can be overcome.

Description

technical field [0001] The invention relates to a defect detection system for a triangular track of a numerical control machine tool based on the Barkhausen effect. Background technique [0002] A machine tool refers to a machine that manufactures a machine, also known as a machine tool or a tool machine, and is customarily referred to as a machine tool. Generally divided into metal cutting machine tools, forging machine tools and woodworking machine tools. There are many ways to process mechanical parts in modern machinery manufacturing: in addition to cutting, there are also casting, forging, welding, stamping, extrusion, etc. The final machining is done by cutting on the machine tool. Machine tools play an important role in the modernization of the national economy. The automatic lathe can automatically complete the multi-process processing of small and medium-sized workpieces according to a certain program, can automatically load and unload materials, and repeatedly p...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01N27/82
CPCG01N27/725G01N27/82
Inventor 夏天明
Owner 南京美克斯精密机械有限公司
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