Nozzle needle tip calibration method and low temperature printing platform based on 3D printer

A technology of 3D printer and calibration method, applied in the field of 3D printing, can solve the problems of no material extrusion of the needle tip, time-consuming calibration process, affecting printing efficiency, etc., to achieve the effect of rapid dismantling, shortening calibration time, and improving efficiency

Active Publication Date: 2019-02-15
MEDPRIN REGENERATIVE MEDICAL TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, in general needle point calibration, in order to improve the accuracy of the calibration results, it is often necessary for the nozzle to touch the sensor slowly to obtain the position parameters. However, due to the long initial calibration stroke, the calibration process often takes more time, which affects printing. efficiency
In addition to the problem of needle point calibration efficiency, after the first nozzle is loaded with material, due to the uncontrollable pre-extrusion printing process, the problem of no material extrusion from the needle point after the nozzle enters the model trajectory often occurs

Method used

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  • Nozzle needle tip calibration method and low temperature printing platform based on 3D printer
  • Nozzle needle tip calibration method and low temperature printing platform based on 3D printer
  • Nozzle needle tip calibration method and low temperature printing platform based on 3D printer

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0049] like Figure 1-5 , use the A sensor to calibrate the position of the needle tip of the nozzle with the conventional one-touch type and the two-touch type of the present application respectively, and set the actual initial distance between the needle tip and the calibration plane of the position sensor at the initial calibration as χ, the technology of the A sensor The parameters are shown in Table 1:

[0050] Rated stroke

5mm

Repeatability

1um

effective operating speed

Operating speed 50~200mm / min

Contact life

3 million times

protective structure

IP67

contact force

1.5N

Contact material

Cemented carbide

[0051] Table 1

[0052] The process of using the conventional one touch to calibrate the nozzle tip position is as follows: figure 2 As shown, the calibration principle is as image 3 As shown, the needle tip touches the calibration plane of the position sensor 1 at the speed V1 and ...

Embodiment 2

[0060] Use the B sensor to calibrate the position of the needle tip of the nozzle with the conventional one-touch type and the two-touch type of the application, and set the actual initial distance between the needle tip and the calibration plane of the position sensor at the initial calibration as χ, the technical parameters of the B sensor As shown in table 2:

[0061]

[0062]

[0063] Table 2

[0064] The verification principle adopted in this embodiment is the same as that in Embodiment 1. We can know that the limit speed of V2 is 70.7mm / s by substituting it into the calculation. It is also stipulated that the range of V3≥V2 and V2=V3=70mm / s is substituted into the calculation, and x can be obtained M =5.995mm, that is, when the actual initial distance χ>5.995mm, the two-touch calibration can effectively shorten the needle tip calibration time and improve the calibration efficiency without affecting the calibration accuracy compared with the conventional one-touch c...

Embodiment 3

[0066] Use the C sensor to calibrate the position of the needle tip of the nozzle with the conventional one-touch type and the two-touch type of the application, and set the actual initial distance between the needle tip and the calibration plane of the position sensor at the initial calibration as χ, the technical parameters of the C sensor as shown in Table 3:

[0067] Rated stroke

5mm

Repeatability

0.5um

effective operating speed

50~200mm / min

Contact life

3 million times

protective structure

IP67

contact force

3N

Contact material

Cemented carbide

[0068] table 3

[0069] The verification principle adopted in this embodiment is the same as that of Embodiments 1 and 2. We can know that the limit speed of V2 is 77.5mm / s by substituting it into the calculation. It is also stipulated that the range of V3≥V2 and take V2=V3=77mm / s into the calculation, which can be obtained x M =5.910mm, that is,...

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PUM

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Abstract

The invention provides a nozzle needle tip calibration method and a low-temperature printing platform based on a 3D printer. The nozzle needle tip calibration method includes the following steps thatS01, a quick positioning stage is carried out, specifically, a controller drives a nozzle needle tip to be close to a position sensor at a speed V2, so that the needle tip drives the calibration planeof the position sensor to generate a retraction displacement L2, and the controller calculates the initial calibration height H of the calibration plane between the needle tip and the position sensoraccording to the retraction displacement L2; S02, a stage which returns to secondary calibration height is carried out, specifically, the controller drives the nozzle needle tip to move an L2+L3 distance in the opposite direction at a speed V3, wherein H is more than L3, and L3 is more than 0; and S03, a low-speed calibration stage is carried out, specifically, the controller drives the needle tip to move toward the calibration plane at a speed V4, so that the needle tip drives the calibration plane of the position sensor to generate a retraction displacement L4, and the calibration process is completed. Through the nozzle needle tip calibration method and the low-temperature printing platform based on the 3D printer, more rapid and efficient nozzle needle tip calibration can be achieved.

Description

technical field [0001] The present invention relates to the technical field of 3D printing, and more specifically, to a method for calibrating the nozzle tip of a 3D printer and a low-temperature printing platform. Background technique [0002] From the analysis of printing and forming principles, 3D printing is a process in which materials or energy are transferred to a forming platform in the form of extrusion, injection or emission by a specific nozzle according to a predetermined trajectory, and a three-dimensional model is finally obtained through layer-by-layer accumulation. [0003] For extrusion-type 3D printing equipment, in order to achieve more efficient printing operations, it is an inevitable development trend to improve the automation level and accuracy of the equipment. On common biological 3D printing equipment, the automatic calibration of the needle tip is an important indicator to measure the performance of the equipment. The device with the needle point c...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29C64/245B29C64/35B29C64/30B29C64/386B33Y40/00B33Y50/00
CPCB33Y40/00B33Y50/00B29C64/245B29C64/30B29C64/35B29C64/386
Inventor 张传杰袁玉宇
Owner MEDPRIN REGENERATIVE MEDICAL TECH
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