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Modularized movable multi-layer stacking, steaming and curing production system for PC components and production method

A production system and mobile technology, applied in ceramic molding workshops, auxiliary molding equipment, ceramic molding machines, etc., can solve the problems of large steam curing kiln, small production volume and high energy consumption, and achieve the improvement of steam curing efficiency, The effect of reducing indirect costs and saving energy resources

Pending Publication Date: 2019-02-01
湖北宇辉智能科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The entire steam-raising kiln body is relatively large, and the heat required for temperature rise is large. For small production volumes, the energy consumption of steam-raising once is high.

Method used

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  • Modularized movable multi-layer stacking, steaming and curing production system for PC components and production method
  • Modularized movable multi-layer stacking, steaming and curing production system for PC components and production method
  • Modularized movable multi-layer stacking, steaming and curing production system for PC components and production method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032] A modular mobile multi-layer stacking steaming and curing PC component production system, which consists of: a steaming and curing shed 1, characterized in that: the steaming and curing shed is a linear closed space, and the steaming and curing shed is set to be openable Shed door 4, a plurality of parallel mould table moving lines 2 are covered in the steaming and curing shed, the covered moving lines of the moulding table extend out or run through the steaming and curing shed, and a ferry car is arranged outside the steaming and curing shed Walking track, the moving line of the mold table is vertical to the traveling track 10 of the ferry car, and the ferry car 3 travels on the track of the ferry car. The moving line of the mold table includes two rows of ground wheels 5 arranged in a straight line and a drive motor 6. The ground wheel supports the mold table 7 made of prefabricated components. The distance between the ground wheels ensures that the prefabricated compo...

Embodiment 2

[0034]According to the modular mobile multi-layer stacking steam curing PC component production system described in Embodiment 1, the ground wheel and the drive motor are installed on the foundation, and the wheel 8 is provided on the top of the ground wheel support frame, The wheel rotates 360 degrees along its own central axis, the driving motor is arranged between the ground wheels, the driving motor is arranged in a cross between the two rows of ground wheels, the driving motor wheel has a friction surface 9, and the driving motor wheel has a friction surface 9. The mold table continuously contacts the driving motor during the advancing process, providing forward driving force for the mold table; the ferry car has a frame body 11, the bottom of the frame body is provided with a traveling wheel 12, and the traveling wheel is provided with a driving device, The top of the frame body is provided with a jacking device 13, and the jacking device can be lifted and lowered. The mo...

Embodiment 3

[0036] According to the modular mobile multi-layer stacking steam curing PC component production system described in Embodiment 1 or 2, the steam curing shed outer mold table moving line provides cleaning stations, scribing stations, Form support station, brushing release agent station, tie-bar station, pre-embedded parts setting station, concrete placing station, vibrating station, post-processing station, mold removal and lifting station, and mold table.

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PUM

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Abstract

The invention relates to a modularized movable multi-layer stacking, steaming and curing production system for PC components and a production method. For the problems that the on-site cast-in-place mode has high cost, the environment is polluted, a prefabricated component factory is built and has high construction cost, the coverage for supplying prefabricated components is limited, and the development of prefabricated buildings is affected, the production system and production method are provided. The production system comprises a steaming and curing shed (1). An openable shed door (4) is arranged on the steaming and curing shed. A plurality of parallel die table moving lines (2) are arranged in the steaming and curing shed in a covering manner. The covering die table moving lines extendout of or penetrate through the steaming and curing shed. A car ferry walking track is arranged outside the steaming and curing shed. The die table moving lines are perpendicular to the car ferry walking track (10). A car ferry (3) walks on the car ferry walking track. Each die table moving line comprise two rows of ground wheels (5) and driving motors (6) which are linearly arranged. The ground wheels support die tables (7) made of the prefabricated components. Traveling machine walking tracks (14) are arranged on both sides of each die table moving line. Traveling machines (15) are arrangedon the walking tracks. The modularized movable multi-layer stacking, steaming and curing production system is used for the PC components.

Description

Technical field: [0001] The invention relates to the field of prefabricated construction engineering, in particular to a modular mobile multi-layer stacking steam curing PC component production system and production method. Background technique: [0002] In the existing prefabricated building technology, the construction cost of using prefabricated components is more than 10% higher than that of traditional cast-in-place process construction. The reason is that the indirect cost of prefabricated buildings accounts for too much. Suppliers of prefabricated components for prefabricated buildings need hundreds of millions of capital for the construction of prefabricated components before operation Large capital investment such as personnel wages and later operation and maintenance costs and management costs, etc., these costs are amortized to prefabricated components, which seriously affects the price of prefabricated components. Although prefabricated buildings have obvious adva...

Claims

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Application Information

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IPC IPC(8): B28B11/24B28B15/00B28B17/00
CPCB28B11/245B28B11/248B28B15/00B28B17/00
Inventor 刘文清祝玉君马川峰闫红缨田胜
Owner 湖北宇辉智能科技有限公司
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